SAFETY-12: a loop that only thinks when the number changes cannot fail safe (#7)

This commit was merged in pull request #7.
This commit is contained in:
2026-08-28 21:18:20 +02:00
7 changed files with 468 additions and 29 deletions
+10 -1
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@@ -52,9 +52,18 @@ Run the checks before deploying. No framework needed:
```bash
cd goodwe_controller
python3 test_control.py && python3 test_maintenance.py && python3 test_arbiter.py
python3 test_control.py && python3 test_maintenance.py && python3 test_arbiter.py \
&& python3 test_validate.py && python3 test_p1.py && python3 test_loop.py
```
⚠️ `test_loop.py` takes about **95 seconds** (measured 93 s) and that is not a bug. It
drives the real control loop, which sleeps 1 s a tick, eight times over, to prove a
wall-clock property about it (SAFETY-12); mocking the clock there would leave the
assertion testing the mock. The other five suites together are ~395 checks and finish in
seconds. If you shorten `test_loop.py`'s windows, re-measure and correct this figure —
an understated runtime is what makes a slow test look like a hung one, and a slow test
that looks hung gets deleted.
---
## 3. Known broken / unfinished
+115
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@@ -67,6 +67,121 @@ A refusal is legible as a refusal: a banner that says in words that this is a
configuration problem and nothing is broken, the numbered problems, no traceback,
and exit status 78 (`EX_CONFIG`).
**SAFETY-12.** The control loop now evaluates on a clock as well as on a change.
`run_control()` ran `cycle()` only when the meter value differed from the
previous poll, so a meter that repeated a value ran **no control cycles at
all** - while the heartbeat went on re-emitting the last command and the
firmware went on putting it on the wire every 2 s. Layer 1 stayed fed, every
indicator read healthy, and a command computed from an old reading kept being
executed through whatever the load did next. Measured on the rig during TEL-05:
70 s at a literally constant 350.0 W with 14 arrivals and zero cycles.
**It was worse than a latency limit: it was a safety claim that could not
fire.** `stale_input_s` and the `inputs missing -> 0 W` claim both live *inside*
`cycle()`. Pre-fix, if the meter value happened to be constant, `cycle()` was
never called again - so that claim had no way to run. Constant meter, SoC entity
dying at t=4 s, same binary:
```
pre-fix writes: [(0.0, 220.0), (0.0, 220.0), (10.1, 220.0)]
final target: 220.0 W reason: 'loop -> 220 W'
post-fix writes: [(0.0, 220.0), (0.0, 220.0), (3.0, 430.0), (9.1, 0.0), (10.1, 0.0)]
final target: 0.0 W reason: 'safety -> 0 W'
```
The pre-fix controller held 220 W through the entire input outage with its
status line still reading `loop -> 220 W`, and layer 1 does not cover that case
on a `meter_source: off` install: no P1 age sensor is published, so the firmware
has nothing to veto on, while the heartbeat keeps its watchdog fed. So the old
behaviour was not "holds a stale command safely" - it was a failsafe that a
repeating meter switched off. `test_loop.py` asserts both halves.
`cycle_floor_s` (default **15 s**) is a deadline on the gap between cycles, not
a second scheduler: every cycle resets it, whichever trigger fired. On a healthy
meter it never elapses, so the cycle rate, the write sequence and therefore the
per-cycle gain the tuning was measured against are unchanged - asserted in
`test_loop.py` by driving the real loop twice on one binary (a huge
`cycle_floor_s` reproduces the old behaviour exactly) and comparing the
commanded values.
The reset is not the only thing holding that up, and the other argument is the
sturdier one: the combined cycle rate is `max(arrival rate, 1/floor)`, never the
sum. At 1/15 s the floor is strictly slower than the ~1/5 s arrival rate, so
even a hypothetical floor racing the arrivals could not exceed the nominal
healthy rate. The re-tune is unreachable by construction. ⚠️ That holds only
while `cycle_floor_s` stays above the meter's update interval, and the schema
minimum is 5 s - which is exactly the reference meter's interval. Nothing
enforces the relationship; `validate.py` is the obvious home for it and does not
have it yet.
Observed over six real minutes on the same rig, one binary, meter held at a
literally constant 350.0 W: **before, 1 cycle** (at startup) and then nothing,
the command stuck at 220 W against a 350 W import for the rest of the window.
**After, 24 cycles**, worst gap 15.14 s, and the ordinary PI ramp doing its job -
220, 430, 650, 860, 1080, 1300, 1510, 1730, 1940, 2000 W, one step per cycle,
rail at t=136 s and flat after. Three minutes with the meter parked at the
target instead: **1 cycle before, 12 after, and 19 writes either way - the same
19**. Three minutes on a normally-changing meter: **36 cycles and 49 writes on
both sides, the same values in the same order.** The heartbeat write count never
moves; the only writes the fix adds are the ten the loop was supposed to be
making all along.
15 s is bracketed, not round.
**Below it, ~11 s, and it arises more routinely than a dropped poll.**
`HomeWizardLocalSource` polls at 5.0 s against a meter that updates every 4.97 s
(NOTES.md:640). Two near-equal periods beat, so roughly once every ~14 minutes
the poller steps over an update entirely - a ~10 s gap between changed values on
a perfectly healthy meter, plus up to 1 s for the 1 s tick to notice. A failed
HTTP poll (retried on the next tick, no backoff) adds another 5 s. The floor
sits above the beat-skip so it does not fire on that alone; what it takes to
reach 15 s is a beat-skip *and* a failed poll coinciding.
**Above it, 30 s.** `meter_max_age_s` is 30 s, past which there is no reading to
evaluate, and the firmware's ingest veto is also 30 s - so the loop is
guaranteed to have re-decided at least twice inside any window in which layer 1
might otherwise be the only thing deciding. ⚠️ The default is therefore not
independently justified at 15: if the firmware's veto ever moves, this moves
with it. Noted beside the constant in `main.py`.
It is also exactly `stale_input_s`, this system's existing answer to "how long
may we hold without re-deciding".
A floor cycle runs the **full** law on the same inputs, integrator included. In
P1 mode the freshness question is already answered upstream and answered harder
- past `meter_max_age_s` the reading is None, which is "inputs missing", which
is a `P_SAFETY` 0 W claim - so a floor cycle there can only ever run on a reading
this system already calls fresh. ⚠️ That is transport-conditional: with
`meter_source: off`, `read_inputs()` takes the grid figure straight from
`hass.number()` with **no age gate at all**, so a Home Assistant entity that has
gone quiet reads as current on that path, with or without this change. Running
the full law is still right there - the alternative is a degraded second law
reasoning about an age nobody measured - but the floor does not make that path
fresh. The integrator advances per *cycle*, not per second,
so bounding the gap bounds the accumulation; `integrator_max_w` bounds it after
that. A gentler second law for floor cycles would be a second set of dynamics
nobody can test on this hardware.
⚠️ **This is not a freeze detector**, and TEL-05 established one cannot be built
here: at the converged -10 W target a 1 Wh register needs ~6 minutes to move
while the power figure legitimately repeats, so any threshold on `unchanged_s`
false-trips at the exact operating point we run at. Nothing in this change
decides whether a repeated reading is *true*. It stops "the number is the same"
from meaning "do not think". The consequence, stated plainly: against a meter
genuinely frozen at a wrong value the loop will now correct toward that wrong
value rather than hold a stale command, bounded by `max_w`, the arbiter and the
device rating. That was already what happened to a lying meter whose value
merely jittered; bit-exact repetition was never a safety property.
`DOCS.md`'s "Saturation is counted in cycles, not seconds" section documented
the old behaviour as an accepted deviation. It is **qualified, not deleted**:
the deviation survives (the window is still counted in cycles, and 3 x 15 s is
still not the specification's 10 s) but it is now bounded at 45 s instead of
open-ended, and the passage's second justification - "nothing accumulates while
it is stalled" - is called out as having covered integrator windup and not
staleness, which was the actual hazard. The same wrong argument in
`control.py`'s saturation comment is corrected too.
**TEL-04.** `meter_source: ha_signed` reads a single *signed* power entity, which
is the shape a HomeWizard P1 publishes. Both transports 0.3.0 shipped require two
unsigned registers and refuse negatives, so neither fits the meter installed here.
+36 -14
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@@ -272,9 +272,10 @@ behind it would trip the firmware watchdog on a system that is working fine.
| `target_grid_w` | -10 | What the meter should rest at. Negative = a slight export |
| `step_w` | 10 | Quantisation |
| `saturation_w` | 500 | Divergence that counts as "the inverter is at a limit" |
| `saturation_cycles` | 3 | How many consecutive cycles before freezing. A cycle is one *changed* meter reading, not a fixed period - see the note below. **Do not set to 1** |
| `saturation_cycles` | 3 | How many consecutive cycles before freezing. A cycle is one meter update or `cycle_floor_s`, whichever comes first - see the note below. **Do not set to 1** |
| `integrator_max_w` | 0 | Bound on the loop's accumulator, and 0 means "same as `max_w`". Caps how much stale error can be waiting to unwind when the sign flips. **Do not raise it above `max_w`** - the output clamp already bounds what is commanded, so the only thing extra headroom buys is more cycles of wrong-direction power after every saturation event. Lowering it below `max_w` is the useful direction |
| `heartbeat_s` | 10 | Refresh interval; must stay well under the firmware watchdog |
| `cycle_floor_s` | 15 | The longest the loop may go without evaluating. A deadline on the gap between cycles, reset by every cycle — on a healthy meter it never elapses and changes nothing. Raise it only if your meter is slower than ~10 s; it must stay under `meter_max_age_s`, past which there is no reading to evaluate anyway |
| `stale_input_s` | 15 | How long inputs may be missing before commanding 0 W. In P1 mode this clock starts only *after* `meter_max_age_s` has already expired — the two stack, see "How long a dead meter takes to reach 0 W" |
| `auto_start` | false | Start controlling on boot (only after commissioning) |
@@ -284,22 +285,43 @@ The specification states the saturation window as **"> 10 s"**. This add-on coun
**cycles** instead, and that is a deliberate, accepted deviation rather than an
oversight - the acceptance criterion is not met as literally written.
A cycle here is one *changed* meter reading: the controller only runs the loop when the
meter value differs from the previous poll. At the reference P1's ~5 s update rate the
default of 3 cycles is usually around 15 s, but there is **no guaranteed wall-clock
window** - a meter that repeats the same value stalls the counter for as long as it
repeats.
A cycle here is one meter update **or `cycle_floor_s` elapsing, whichever comes
first**. At the reference P1's ~5 s update rate the default of 3 cycles is usually
around 15 s, and the worst case is bounded at `3 x cycle_floor_s` = 45 s. It is still
not the 10 s the specification asks for, so the deviation stands - but it is now a
bounded number rather than an open one.
Two reasons that is acceptable:
⚠️ **This passage used to say something different, and the second half of it was
wrong.** Until SAFETY-12 the loop ran only when the meter value *changed*, so a meter
that repeated a value stalled the counter for as long as it repeated, with no upper
bound at all. That was defended here on the grounds that "a stalled counter is a
detection-latency limit and not a runaway risk - the condition that stalls it stops the
whole loop, so nothing accumulates while it is stalled". That argument covers
**integrator windup and nothing else**. The hazard it misses is **staleness**: while the
loop was stopped the heartbeat kept re-emitting the last command and the firmware kept
putting it on the wire every 2 s, so a command computed from an old reading went on
being executed through a real load change, with every indicator reading healthy.
Measured on the rig during TEL-05: 70 s at a literally constant 350.0 W, 14 arrivals,
zero control cycles.
- the control law is a pure function with no clock, which is what makes it testable
without hardware, and a seconds-based window would have to live in the controller;
- a stalled counter is a detection-latency limit and not a runaway risk. The condition
that stalls it - an unchanging meter - stops the whole loop, so nothing accumulates
while it is stalled.
The half that survives is the first one: the control law is still a pure function with
no clock, and the wall-clock window still lives in `Controller`, which has one - see
`run_control()`. What changed is that the controller now enforces a floor on the gap
between cycles, so `saturation_cycles` finally means a bounded number of seconds.
If a guaranteed window matters on your site, raise `saturation_cycles` for a fast meter,
and treat the figure as "N meter updates" rather than "N seconds".
If a tighter window matters on your site, lower `cycle_floor_s` (not below your meter's
update interval, or the floor starts firing on a healthy meter) or raise
`saturation_cycles` for a fast meter.
**This is not a freeze detector, and it deliberately cannot be one.** Nothing here
decides whether a repeated reading is true — see `unchanged_s` in the meter section for
why no threshold on that is safe at the converged operating point. The floor only stops
"the number is the same" from meaning "do not think". The consequence is worth stating
plainly: against a meter that is genuinely frozen at a wrong value, the loop will now
correct toward that wrong value instead of holding a stale command. It is bounded by
`max_w`, the arbiter and the device rating, and it is the same thing that already
happened to a lying meter whose value merely jittered — bit-exact repetition was never a
safety property.
#### Why `target_grid_w` is not zero
+16 -12
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@@ -95,19 +95,23 @@ def compute(
# lets slew be larger than saturation_w.
#
# The spec states this window twice and differently: "> 10 s" (§11.2) and
# "3 samples" (§10.3). This counts CYCLES, and a cycle is not a unit of
# time: run_control() calls cycle() only when the meter value CHANGES
# (`if self.grid != last_grid`), so three cycles is three distinct meter
# readings and nothing more. At the reference P1's ~5 s update rate that is
# usually ~15 s, but there is no upper bound on it - a meter that repeats a
# value stalls the counter.
# "3 samples" (§10.3). This counts CYCLES, and a cycle is still not a unit
# of time - but it is now a BOUNDED one. run_control() runs a cycle on a
# changed meter value OR on `cycle_floor_s` elapsing, whichever comes first
# (SAFETY-12), so three cycles is at most 3 x cycle_floor_s = 45 s at the
# defaults, and usually ~15 s at the reference P1's ~5 s update rate.
#
# That is a detection-latency limit, not a windup hazard: the same
# condition that stalls the counter stalls the whole loop, so nothing
# accumulates in the meantime either. If a wall-clock window is ever
# required, it belongs in Controller (which has a clock) and not here.
# ponytail: this function is worth keeping clockless; the ceiling is that
# saturation_cycles cannot express a guaranteed number of seconds.
# ⚠️ THIS COMMENT USED TO CLAIM there was no upper bound and that it did not
# matter, "because the same condition that stalls the counter stalls the
# whole loop, so nothing accumulates in the meantime". The first clause was
# true and the second was the bug: a stalled loop does not stop commanding,
# it goes on emitting its last command through the heartbeat. Windup was
# never the hazard; staleness was.
#
# The wall-clock window lives in Controller, which has a clock, exactly as
# this comment always said it should. ponytail: this function stays
# clockless; the remaining ceiling is that saturation_cycles expresses a
# bound in seconds rather than an exact number of them.
saturated_now = abs(prev_w - actual_w) > tuning.saturation_w
sat_count = min(sat_count + 1, 10) if saturated_now else 0
frozen = sat_count >= tuning.saturation_cycles
+76 -2
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@@ -342,11 +342,85 @@ class Controller:
last_grid = object()
heartbeat = float(self.o.get("heartbeat_s", 10))
last_beat = 0.0
# ⚠️ SAFETY-12. The floor is a DEADLINE ON THE GAP BETWEEN CYCLES, not a
# second scheduler running alongside the arrival trigger. Every cycle
# resets it, whichever trigger fired, so on a healthy changing meter it
# never elapses and not one existing cycle moves - and therefore no
# change to the per-cycle gain the tuning was measured against.
#
# That is true twice over, and the second reason is the sturdier one:
# the combined cycle rate is max(arrival rate, 1/floor), never the sum.
# At the defaults 1/15 s is strictly slower than the ~1/5 s arrival
# rate, so even a floor that raced the arrivals could not push the loop
# past its nominal healthy rate. The re-tune is unreachable by
# construction, not merely by the reset. ⚠️ That argument holds only
# while floor > the meter's update interval - which is why the schema
# minimum of 5 s deserves the second look validate.py has not given it
# yet: 5 s IS the reference meter's interval, i.e. the one configurable
# value that would double the cycle rate.
#
# Why it has to exist, and it is not only about latency: `self.grid !=
# last_grid` alone means a meter that repeats a value runs NO control
# cycles at all. The heartbeat below keeps re-emitting the last command
# and the firmware keeps putting it on the wire, so every indicator
# reads healthy - and, worse, the `inputs missing -> 0 W` claim lives
# INSIDE cycle(), so on a repeating meter THAT SAFETY CLAIM CANNOT FIRE.
# Demonstrated in test_loop.py: constant meter, SoC entity dies at t=4 s,
# and the pre-fix controller holds 220 W through the whole outage with
# the status line still reading "loop -> 220 W". Layer 1 does not cover
# it on a `meter_source: off` install either - no P1 age sensor is
# published, so the firmware has nothing to veto on. Measured on the rig
# during TEL-05: 70 s at a literally constant 350.0 W, 14 arrivals, zero
# cycles.
#
# This is NOT a freeze detector, and deliberately so - see
# HomeWizardLocalSource.unchanged_s for why one cannot be built here (at
# the converged -10 W target a 1 Wh register needs ~6 minutes to move,
# so any freeze threshold false-trips at the exact operating point we
# run at). Nothing here decides whether a repeated reading is true. It
# only stops "the number is the same" from meaning "do not think".
#
# ⚠️ THE 15 s DEFAULT HAS A CEILING IT DOES NOT OWN. It is under
# validate.FIRMWARE_INGEST_VETO_S (30 s) and under meter_max_age_s on
# purpose, so the loop re-decides at least twice inside any window in
# which layer 1 might otherwise be the only thing deciding. If the
# firmware's veto ever moves, this default moves with it - it is not
# independently justified at 15.
floor = float(self.o.get("cycle_floor_s", 15))
last_cycle = None
while not self.stopping:
await self.read_inputs()
# A cycle is one meter update, exactly as on the reference install.
if self.grid != last_grid:
now_mono = asyncio.get_running_loop().time()
# A cycle is one meter update, exactly as on the reference install -
# or the floor elapsing, whichever comes first.
overdue = last_cycle is None or (now_mono - last_cycle) >= floor
if self.grid != last_grid or overdue:
last_grid = self.grid
last_cycle = now_mono
# ⚠️ The FULL cycle, not a degraded one. A floor cycle runs the
# same law on the same inputs as an arrival cycle, because in P1
# mode the freshness question is already answered upstream and
# answered harder: past `meter_max_age_s` (30 s) p1.net_w is
# None, which is "inputs missing", which becomes a P_SAFETY 0 W
# claim. So a floor cycle cannot run the PI on a 60 s old
# figure, because at 60 s there is no figure.
#
# ⚠️ THAT GUARANTEE IS TRANSPORT-CONDITIONAL, and saying so
# matters more than the guarantee: with `meter_source: off`,
# read_inputs() takes self.grid straight from hass.number() with
# NO age gate at all, so a Home Assistant entity that has gone
# quiet reads as a current value on that path with or without
# this change. Running the full law is still the right choice
# there - the alternative is a degraded second law reasoning
# about an age nobody measured - but the floor does not make
# that path fresh, and nothing here should be read as claiming
# it does. And the integrator
# advances per CYCLE, not per second (control.py), so bounding
# the gap bounds the accumulation: at most one extra
# gain x error per floor interval, under the same
# integrator_max_w as every other cycle. A second, gentler
# control law for floor cycles would be a second set of
# dynamics nobody can test on this hardware.
await self.cycle()
# ⚠️ The heartbeat is not an optimisation. The ESP32 treats silence
# longer than ~30 s as "the controller is gone" and zeroes the
+2
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@@ -90,6 +90,7 @@ options:
integrator_max_w: 0
heartbeat_s: 10
stale_input_s: 15
cycle_floor_s: 15
auto_start: false
# --- maintenance -----------------------------------------------------------
@@ -151,6 +152,7 @@ schema:
integrator_max_w: int(0,15000)
heartbeat_s: int(2,25)
stale_input_s: int(5,120)
cycle_floor_s: int(5,60)
auto_start: bool
maintenance_enabled: bool
+213
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@@ -0,0 +1,213 @@
"""Runnable check for the control loop's cadence. `python3 test_loop.py`
SAFETY-12: the loop must evaluate on a clock as well as on a change. Before the
fix, `run_control()` ran `cycle()` only when the meter value differed from the
previous poll, so a meter that repeats a value ran NO control cycles while the
heartbeat kept re-emitting the last command - measured on the rig during TEL-05
as 70 s at a literally constant 350.0 W with 14 arrivals and zero cycles.
⚠️ THIS TEST TAKES ~95 SECONDS OF WALL CLOCK (measured 93 s), on purpose, and
that figure is the only thing standing between it and a future developer who
decides a slow test is a broken one. The thing under test is a wall-clock floor
inside a loop that sleeps 1 s; mocking the clock would leave the assertion
testing the mock. It drives the real `run_control()` and counts what actually
happened. Eight runs of the real loop is what the eight scenarios cost.
⚠️ If you shorten the windows, re-measure and update this number and the one in
HANDOVER.md. An understated runtime reads as a hang.
`cycle_floor_s` is read from options with no lower bound in code, so a huge
value reproduces the pre-fix behaviour exactly. Every claim below is therefore
an A/B on one binary, not a comparison against a remembered old one.
"""
import asyncio
import sys
import time
from app.main import Controller
fails = []
NEVER = 1e9 # cycle_floor_s so large the floor can never elapse: pre-fix
def check(name, cond):
print(f" {'ok ' if cond else 'FAIL'} {name}")
if not cond:
fails.append(name)
class FakeHass:
"""A scripted meter and a plant that tracks the command instantly."""
def __init__(self, meter, soc_dies_at=None):
self.meter = meter
self.soc_dies_at = soc_dies_at
self.batt = 0.0
self.writes = []
self.t0 = time.monotonic()
async def limits(self, entity):
return (-5000.0, 5000.0, 1.0)
async def number(self, entity, invert=False):
now = time.monotonic() - self.t0
if entity == "sensor.grid":
return self.meter(now)
if entity == "sensor.batt":
return self.batt
if entity == "sensor.soc":
if self.soc_dies_at is not None and now >= self.soc_dies_at:
return None
return 50.0
return None
async def set_number(self, entity, value):
self.writes.append(float(value))
self.batt = float(value)
return True
class _Store:
data = {}
def set(self, *a):
pass
class _Pub:
enabled = False
def publish(self, *a, **k):
pass
def close(self):
pass
BASE = {"setpoint_entity": "number.sp", "meter_entity": "sensor.grid",
"soc_entity": "sensor.soc", "batt_entity": "sensor.batt",
"meter_source": "off", "max_w": 2000, "gain": 0.6, "slew_w": 1000,
"deadband_w": 15, "target_grid_w": -10, "step_w": 10,
"heartbeat_s": 10, "stale_input_s": 15}
def drive(meter, floor, seconds, soc_dies_at=None, **over):
"""Run the real control loop for `seconds`; return (cycle times, writes)."""
async def go():
hass = FakeHass(meter, soc_dies_at)
c = Controller(dict(BASE, cycle_floor_s=floor, **over), hass, _Store(),
_Pub(), stop=asyncio.Event())
c.auto = True
stamps = []
real = c.cycle
async def counted():
stamps.append(time.monotonic() - hass.t0)
await real()
c.cycle = counted
task = asyncio.create_task(c.run_control())
await asyncio.sleep(seconds)
c.stopping = True
await asyncio.wait_for(task, timeout=10)
return stamps, hass.writes, c.target, c.reason
return asyncio.run(go())
def worst_gap(stamps, seconds):
"""Longest stretch with no cycle, including the tail after the last one."""
edges = [0.0] + list(stamps) + [seconds]
return max(b - a for a, b in zip(edges, edges[1:]))
# --------------------------------------------------------------------------- #
print("a meter that repeats the same value")
FLAT = lambda t: 350.0 # noqa: E731
FLOOR, SECONDS = 3.0, 12.0
pre_stamps, pre_writes, _, _ = drive(FLAT, NEVER, SECONDS)
# The defect itself, demonstrated rather than described: one cycle at startup
# and then nothing for the rest of the window, while writes keep happening.
check("pre-fix: a constant meter runs exactly one cycle, at startup",
len(pre_stamps) == 1)
check("...while the heartbeat keeps writing anyway, so nothing looks wrong",
len(pre_writes) >= 2)
post_stamps, post_writes, _, _ = drive(FLAT, FLOOR, SECONDS)
check("post-fix: the same constant meter runs cycles throughout",
len(post_stamps) >= int(SECONDS / FLOOR) - 1)
# The actual acceptance criterion: a BOUND on the gap, not a count.
gap = worst_gap(post_stamps, SECONDS)
check(f"...with no gap longer than the floor ({gap:.1f}s <= {FLOOR + 1.5:.1f}s)",
gap <= FLOOR + 1.5)
check("...and the loop actually corrected, instead of holding a stale command",
len(post_writes) > len(pre_writes))
# --------------------------------------------------------------------------- #
print("a meter that changes normally - nothing may move")
# ⚠️ THE REGRESSION GUARD, and the more important half. The floor is a deadline
# on the gap between cycles, reset by every cycle whichever trigger fired - not
# a second scheduler. On a healthy meter it must never elapse, so the cycle
# count, the write count and the commanded values must be IDENTICAL either side
# of the fix. Anything else is a new write cadence, which SAFETY-12 forbids:
# the deadband, step_w and the 10 s force-write decide what reaches the wire,
# and this change is only allowed to alter when the loop thinks.
STEPS = [0.0, 300.0, 850.0, -400.0, 120.0, -900.0, 60.0]
LIVE = lambda t: STEPS[int(t // 2) % len(STEPS)] # noqa: E731
a_stamps, a_writes, _, _ = drive(LIVE, NEVER, 12.0)
b_stamps, b_writes, _, _ = drive(LIVE, FLOOR, 12.0)
check("a changing meter runs the same number of cycles as before the fix",
len(a_stamps) == len(b_stamps))
check("...commanding exactly the same sequence of values", a_writes == b_writes)
# --------------------------------------------------------------------------- #
print("a meter parked at the target - the converged operating point")
# The case TEL-05 warned about: at the converged target the power figure
# legitimately repeats for minutes. The loop must still run, and must still
# write nothing but the heartbeat, because the deadband - not the arrival
# trigger - is what holds the command still.
AT_TARGET = lambda t: -10.0 # noqa: E731
c_stamps, c_writes, _, _ = drive(AT_TARGET, NEVER, 12.0)
d_stamps, d_writes, _, _ = drive(AT_TARGET, FLOOR, 12.0)
check("the loop evaluates at the converged point too", len(d_stamps) > len(c_stamps))
check("...and the deadband still holds the command, so writes are unchanged",
d_writes == c_writes)
# --------------------------------------------------------------------------- #
print("an input dies while the meter repeats - the safety claim must still fire")
# ⚠️ THE STRONGEST PROPERTY IN SAFETY-12, and the one that makes it a safety fix
# rather than a latency fix. The `inputs missing -> 0 W` claim lives INSIDE
# cycle() (main.py, the stale_input_s branch and the P_SAFETY claim below it).
# Pre-fix, on a meter whose value happened to repeat, cycle() was never called
# again - so that claim could not fire AT ALL. The controller held its last
# command through an input outage of unbounded length with the status line still
# reading "loop -> N W".
#
# Layer 1 does not cover this either on a `meter_source: off` install: no P1 age
# sensor is published (see Controller.publish), so the firmware has nothing to
# veto on, and the heartbeat keeps its watchdog fed the whole time.
#
# stale_input_s is shortened to 3 s here so the outage resolves inside a test
# rather than inside a quarter of a minute. The mechanism is the default one.
c2_stamps, c2_writes, pre_target, pre_reason = drive(
FLAT, NEVER, 10.0, soc_dies_at=4.0, stale_input_s=3)
check("pre-fix: a dead input during a constant meter never reaches the safety claim",
pre_target != 0.0 and "safety" not in pre_reason)
check(f"...so it holds its last command instead ({pre_target:g} W, {pre_reason!r})",
pre_target == 220.0)
d2_stamps, d2_writes, post_target, post_reason = drive(
FLAT, FLOOR, 10.0, soc_dies_at=4.0, stale_input_s=3)
check("post-fix: the same outage commands 0 W", post_target == 0.0)
check(f"...through the safety claim, not by accident ({post_reason!r})",
"safety" in post_reason)
check("...and the 0 W actually reached the device", 0.0 in d2_writes)
# --------------------------------------------------------------------------- #
print()
if fails:
print(f"{len(fails)} FAILED: " + "; ".join(fails))
sys.exit(1)
print("all checks passed")