glenn schrooyenandClaude Opus 5 b548525d10 TEL-10: the loop's integrator stops being invisible
`self.i_w` has been a separate quantity from the command since SAFETY-04 and
has left the process nowhere at all - no entity, no MQTT attribute, no log
line. The investigation behind SAFETY-48 could only RECONSTRUCT it from the
grid trace plus a replay; the reconstruction reproduced about a third of the
engagements it was checked against and was discarded, so the card it was
gathered for had to be argued from a measurement nobody could stand behind.
It could not have been made to work either: `i_w` depends on every cycle
before it, including the ones where the arbiter overrode the loop and
`main.py` re-seeded `self.i_w = self.target`, and that re-seed is invisible in
the grid trace.

THREE SITE ROWS, APPENDED AFTER release/1.0's EIGHT. `loop_i` is
`Decision.i_w` - the accumulator after the cycle, before the output clamp, the
slew limit and quantisation. `loop_lead` is `decision.i_w - prev_w` against the
command `compute()` was HANDED, which is not a subtraction of the other two
published rows: `Setpoint` is the arbiter's output and is this cycle's, so on
any cycle the arbiter overrode the loop the two differ - and that is exactly
the cycle on which the integrator was re-seeded. `loop_reason` is
`compute()`'s own word; the arbiter's `explain()` prints the winning claim's
NAME and has never carried the claim's reason, so `slew-limited` appears in
neither the `Why` row nor `Controller status`. Measured on the same cycle:
arbiter `'loop -> -5000 W'`, loop `'i-clamped'`.

NOTHING IN THE CONTROL PATH MOVED. `app/control.py` is not in this diff.
`compute()`, its returned `Decision` and every constant it reads are identical
to release/1.0, and all nine of release/1.0's retained discovery messages are
byte-identical and still FIRST in the announcement.

Evidence: 30/30 suites green in the CI image. Nine mutations, ONE survivor,
reported as one: `decision.i_w - self.target` for the lead is +2 B and green
because `cycle()` has not reassigned `self.target` at that line - the name is
kept for the coupling, not for a behaviour it buys, and M2b (+8 B) is the
mutation that does change the value and is red.

AND TWO OF THIS CARD'S OWN CHECKS COULD NOT REACH THE FAILURE THEY NAMED.
"the published integrator reaches its bound" was GREEN under the card's named
mutation (publish `prev_w`, -3 B), because the command reaches the bound too -
twelve cycles later. It asserts the LEAD TIME now and is red on 5. "a stopped
controller publishes not-running" was GREEN under deleting that branch's
assignments (-45 B, -67 B), because the fixture STARTED stopped and `__init__`
writes the same values; it stops the controller part-way through a run that
has already wound the integrator to -5000 W. Both are MUTATION.md habit 4,
found by the battery rather than by review.

No CHANGELOG section: `test_version_gate.py` 11b refuses a newest `## `
heading that is not config.yaml's `version:`, and opening one would mean
taking a packaging decision this card does not get to take. The operator
account is in DOCS.md and the release note belongs to the next PKG ticket.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BwRLw7eKYj2byVdwB6kbjU
2026-09-18 23:36:23 +02:00

GoodWe RS485 Controller — Home Assistant add-on repository

Replaces a GoodWe battery inverter's vendor controller with a local one: holds net grid exchange at zero by emulating the inverter's smart meter over RS485, and runs the monthly battery maintenance cycle the vendor box was doing.

repository.yaml            add-on repository metadata
goodwe_controller/         the add-on
  config.yaml              manifest + options schema (the per-site config form)
  app/                     the controller
    control.py             the control law — pure functions, no I/O
    maintenance.py         the monthly cycle state machine
    hass.py                Supervisor/Core API access
    store.py               persistent state in /data
    mqtt.py                optional status entities
    web.py                 ingress UI — routes only, status and configuration
    config_page.py         the configuration page's markup, style and script
    configui.py            its field model, built from the Supervisor's own
                           schema + translations — owns no key, label or rule
    selfconfig.py          reading and writing this add-on's own options,
                           with the validate-first / compare-and-swap gate
    main.py                orchestration, heartbeat, failsafe behaviour
  test_control.py          runnable checks — no framework needed
  test_maintenance.py      runnable checks — walks a full cycle in fake time
  DOCS.md                  the add-on's documentation tab
  MUTATION.md              how to run a mutation so the result means something
  tools/mutation_run.sh    the mutation harness - purges bytecode, then grades
  tools/supervisor_selfapi_probe.py  what the Supervisor really permits and
                           returns, run against its own release image
firmware/goodwe-master.yaml  ESPHome config for the T-CAN485
estop/rs485_log.py           optional RS485 e-stop / bus witness
docs/GoodWe-RS485-Field-Guide.pdf  the guide techs carry (10pp, A4)
docs/build_guide.py          its single source - rebuilds the HTML and PDF
FIELD-GUIDE.md             how to edit and rebuild the guide

Picking this up after a break? Read HANDOVER.md first — current state, what is known broken, and what to do next.

Install

Settings → Add-ons → Add-on store → ⋮ → Repositories → add

https://gittea.kammenstraatha.duckdns.org/admin/goodwe-addon

then install GoodWe RS485 Controller.

⚠️ The repository must be PUBLIC for this to work. Home Assistant clones it anonymously; against a private repo the store shows nothing and gives no useful error. If it must stay private, install locally instead: copy goodwe_controller/ into the machine's /addons/ folder, then ha store reload — it appears as a Local add-on.

⚠️ Bump version: in goodwe_controller/config.yaml for every change. Supervisor keys the built image by that version, so without a bump it silently reuses the old image and your fix appears not to work — on your bench and on every client's machine.

Requires Home Assistant OS or Supervised. Add-ons cannot be installed on HA Container or Core.

Read this first

The inverter holds its last command forever. It has no meter-timeout of its own — a controller that dies mid-command leaves the battery running until a human intervenes. Measured on real hardware: 5 kW of discharge held for 113 seconds after a controller went silent.

Three layers exist because of that, and only the third covers the Home Assistant machine itself dying:

  1. ESP32 watchdog — no fresh setpoint for ~30 s → command 0 W, and keep commanding it.
  2. Wind-down before firmware updates — 0 W written before the update starts.
  3. RS485 e-stop (optional) — writes 0 W after 30 s of total bus silence.

Sites sold without the e-stop must have the acknowledgement in FIELD-GUIDE.md §10 signed.

Development

The control law and the maintenance machine are pure Python with no Home Assistant imports, so they run anywhere:

cd goodwe_controller
python3 test_control.py
python3 test_maintenance.py

Both must pass before shipping any change. To prove a check bites - the way almost every claim in this repository was established - mutate the module and run tools/mutation_run.sh, which clears __pycache__ first. It is not optional: a same-size edit reverted inside one second leaves CPython reusing the old bytecode, and the run grades code that is not there. goodwe_controller/MUTATION.md has the mechanism, the measurement, and what the flags do not do. They are not unit-test theatre — each assertion corresponds to a rule whose absence produced an observed failure on real hardware, and the comments in control.py say which.

Compatibility

Check the serial number, not the model name. Characters 6-8 of the serial are the platform tag:

tag platform verdict
ESU EMU ESA BPS BPU EMJ IJL 105 — ES/EM/BP, AA55-era meter bus supported
SPB SPN 745 — SBP G2 (GW…-SBP-20) no
ESN ESC 745 — ES G2 (GW…-ES-20) no
ETU EHU BTU … 205/745/753 — ET/EH/BT hybrids no
SDT DST MSU NSU … PV-only inverters — no battery to control no

A "-20" or "G2" suffix means a different platform with a different meter protocol. The tags come from the goodwe library's PLATFORM_105_MODELS, which is also what Home Assistant's own integration uses to pick a protocol.

  • GoodWe ES / BP family inverters (AA55 / RS485 meter-bus generation)
  • The protocol is reverse-engineered. There is no vendor contract, and a firmware change on GoodWe's side could break every installation at once. Say so when you sell it.
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