admin 8f82dd4e06 Merge pull request 'SAFETY-45: size the trade to the headroom instead of interlocking against it' (#88) from SAFETY-45 into release/1.0
With arbitrage armed and a binding peak_cap_w, the loop did not settle: 28 charge onsets an hour, period 131 s, grid swinging -455 to +3200 W, and a billed quarter 59 W OVER the cap it had just spent fifteen minutes holding. Section 10.2 is explicit that an EMS which oscillates is worse than no EMS, for hardware wear and for the peak it is trying to avoid. Not reachable by any unit test in the repo - it needed the closed loop.

THE TICKET'S MECHANISM WAS WRONG AND THE AGENT DISPROVED IT. I wrote that the quarter boundary drives the cycle. Of the 27 gaps between the 28 onsets, 23 are 90-120 s entirely INSIDE one quarter; the four long gaps are exactly the four that SPAN a boundary, so the boundary lengthens the interval rather than causing it. A fix aimed at boundary handling would have removed 4 of 28.

The real cycle is a binary interlock keyed on a continuous quantity: the trade charges at max_w while `wanted = batt_w + excess` is still negative and the guard files nothing; `wanted` crosses zero; the guard engages on a FIVE WATT floor; that flips guard_state(), which cancels the WHOLE trade; the grid-following loop - which targets grid = 0, not grid = ceiling - takes the actuator, discharges to +1870 W and exports 420 W; the projection collapses; the trade re-arms at max_w.

So the fix sizes the buy leg rather than interlocking it. control.maintenance_charge_floor() already caps MAINTENANCE charging at the headroom under the site's cap, because a maintenance charge was the only thing big enough and long enough to set the peak - and that stopped being true when OPT-04 landed. peakguard.charge_headroom_w() publishes the same quantity off the MEASURED guard rather than the optional forecast entity, arbitrage.decide() takes it keyword-only and sizes the buy, main.py passes it. It is wanted_w read in the other direction: no new arithmetic and no new constant.

THE GUARD'S DECISION FUNCTION IS UNTOUCHED, and that is the proof 2026-08-20's bang-bang did not come back. peakguard.py is +139/-0 - zero deleted lines - and sha256(decide) is identical on both trees at 7252 bytes; replay_ac3.py reproduces 190/190 records, 110 engaged, 878 Wh identically. Verified independently before merge. Reverting that rung is red on eight named checks.

Rejected and recorded: a negative `lo`, because it creates a lo > hi contradiction against main.py's cheap-window maintenance shaping that resolves to 0 W - the battery parked in the billed quarter - and closing that would mean suspending maintenance shaping permanently on every affected site. And a backoff timer in arbitrage, because both modules' notes forbid inventing timers; the trade now re-arms at `ceiling - load`, which IS learning from the refusal.

After, on the same rig and the same command: onsets 28 -> 1, grid swing 3655 -> 282 W, and the billed quarters land at exactly 1500.0 W three times over. At the shipped defaults the two affected rows buy ~2% less energy and the worst quarter goes from 59 W over the cap to zero - which is section 10.1's ordering, since the tariff bills the month's single worst quarter. On an aggressive cap the sized trade buys 58% MORE. The non-binding control row is bit-identical.

Evidence: 29/29 green, CI green. Fourteen mutations, all red, two of them zero-byte. The regression closes the loop over the shipped guard, strategy, arbiter, control law and the real QuarterAverager, and asserts BOTH directions from one changed argument plus an inert-where-inert control.

TWO DEFECTS FOUND BY THE DISCIPLINE RATHER THAN BY REVIEW. The agent's own harness restored two edits to one file in list order and left one on disk - caught by the post-revert fingerprint, habit 18 biting a tool written the same afternoon. And test_peakguard.py part 1 formatted floor_w with a bare :.0f one line after the check that reverting the 2026-08-20 rung turns red, so the file ABORTED and parts 2-13 went ungraded: that mutation's coverage was one check and is now eight.
2026-09-14 16:20:39 +02:00

GoodWe RS485 Controller — Home Assistant add-on repository

Replaces a GoodWe battery inverter's vendor controller with a local one: holds net grid exchange at zero by emulating the inverter's smart meter over RS485, and runs the monthly battery maintenance cycle the vendor box was doing.

repository.yaml            add-on repository metadata
goodwe_controller/         the add-on
  config.yaml              manifest + options schema (the per-site config form)
  app/                     the controller
    control.py             the control law — pure functions, no I/O
    maintenance.py         the monthly cycle state machine
    hass.py                Supervisor/Core API access
    store.py               persistent state in /data
    mqtt.py                optional status entities
    web.py                 ingress UI — routes only, status and configuration
    config_page.py         the configuration page's markup, style and script
    configui.py            its field model, built from the Supervisor's own
                           schema + translations — owns no key, label or rule
    selfconfig.py          reading and writing this add-on's own options,
                           with the validate-first / compare-and-swap gate
    main.py                orchestration, heartbeat, failsafe behaviour
  test_control.py          runnable checks — no framework needed
  test_maintenance.py      runnable checks — walks a full cycle in fake time
  DOCS.md                  the add-on's documentation tab
  MUTATION.md              how to run a mutation so the result means something
  tools/mutation_run.sh    the mutation harness - purges bytecode, then grades
  tools/supervisor_selfapi_probe.py  what the Supervisor really permits and
                           returns, run against its own release image
firmware/goodwe-master.yaml  ESPHome config for the T-CAN485
estop/rs485_log.py           optional RS485 e-stop / bus witness
docs/GoodWe-RS485-Field-Guide.pdf  the guide techs carry (10pp, A4)
docs/build_guide.py          its single source - rebuilds the HTML and PDF
FIELD-GUIDE.md             how to edit and rebuild the guide

Picking this up after a break? Read HANDOVER.md first — current state, what is known broken, and what to do next.

Install

Settings → Add-ons → Add-on store → ⋮ → Repositories → add

https://gittea.kammenstraatha.duckdns.org/admin/goodwe-addon

then install GoodWe RS485 Controller.

⚠️ The repository must be PUBLIC for this to work. Home Assistant clones it anonymously; against a private repo the store shows nothing and gives no useful error. If it must stay private, install locally instead: copy goodwe_controller/ into the machine's /addons/ folder, then ha store reload — it appears as a Local add-on.

⚠️ Bump version: in goodwe_controller/config.yaml for every change. Supervisor keys the built image by that version, so without a bump it silently reuses the old image and your fix appears not to work — on your bench and on every client's machine.

Requires Home Assistant OS or Supervised. Add-ons cannot be installed on HA Container or Core.

Read this first

The inverter holds its last command forever. It has no meter-timeout of its own — a controller that dies mid-command leaves the battery running until a human intervenes. Measured on real hardware: 5 kW of discharge held for 113 seconds after a controller went silent.

Three layers exist because of that, and only the third covers the Home Assistant machine itself dying:

  1. ESP32 watchdog — no fresh setpoint for ~30 s → command 0 W, and keep commanding it.
  2. Wind-down before firmware updates — 0 W written before the update starts.
  3. RS485 e-stop (optional) — writes 0 W after 30 s of total bus silence.

Sites sold without the e-stop must have the acknowledgement in FIELD-GUIDE.md §10 signed.

Development

The control law and the maintenance machine are pure Python with no Home Assistant imports, so they run anywhere:

cd goodwe_controller
python3 test_control.py
python3 test_maintenance.py

Both must pass before shipping any change. To prove a check bites - the way almost every claim in this repository was established - mutate the module and run tools/mutation_run.sh, which clears __pycache__ first. It is not optional: a same-size edit reverted inside one second leaves CPython reusing the old bytecode, and the run grades code that is not there. goodwe_controller/MUTATION.md has the mechanism, the measurement, and what the flags do not do. They are not unit-test theatre — each assertion corresponds to a rule whose absence produced an observed failure on real hardware, and the comments in control.py say which.

Compatibility

Check the serial number, not the model name. Characters 6-8 of the serial are the platform tag:

tag platform verdict
ESU EMU ESA BPS BPU EMJ IJL 105 — ES/EM/BP, AA55-era meter bus supported
SPB SPN 745 — SBP G2 (GW…-SBP-20) no
ESN ESC 745 — ES G2 (GW…-ES-20) no
ETU EHU BTU … 205/745/753 — ET/EH/BT hybrids no
SDT DST MSU NSU … PV-only inverters — no battery to control no

A "-20" or "G2" suffix means a different platform with a different meter protocol. The tags come from the goodwe library's PLATFORM_105_MODELS, which is also what Home Assistant's own integration uses to pick a protocol.

  • GoodWe ES / BP family inverters (AA55 / RS485 meter-bus generation)
  • The protocol is reverse-engineered. There is no vendor contract, and a firmware change on GoodWe's side could break every installation at once. Say so when you sell it.
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