adminandClaude Opus 5 5d7e275df4
checks / unit (pull_request) Successful in 5m16s
SAFETY-39: slew_w is a ratio to the rail, and gain is what is still wrong
`slew_w: 1000` was derived on 2026-08-22 against a clamp of 1500 W, where
"capping how far the loop can jump ahead of the inverter" was true because the
rail itself bounded the excursion. The live install went to max_w 5000 and the
constant did not move, so the loop crosses its whole output range in 10 s
against a plant NOTES.md §5.10 measured at ~18 s. Measured on the owner's system
2026-09-05 11:43-11:46: a 3.4 kW export drove the setpoint 380 -> 5000 W in five
2 s ticks, the battery to -5154 W past a 5000 VA rating, and the grid from
3.4 kW of EXPORT to 2.8 kW of IMPORT. Nothing was broken; the rail moved.

REPRODUCED FIRST, and one half of it is not reproducible at all. On
plantsim.Plant and on an independent in-repo model: the setpoint stepping a full
1000 W per tick to the rail (48 of 51 export steps), and the meter crossing from
export into import. The -5154 W figure is NOT reproducible in either model,
because both clamp the plant at its rating - so the card's AC "battery no longer
exceeds max_w in simulation" is unfalsifiable and was rewritten rather than met.

THE DELIVERABLE IS THE RELATIONSHIP.
  SLEW_RAIL_FRAC = LOOP_TICK_S / PLANT_SETTLE_S = 2 s / 18 s = 1/9
  slew_w = 0 now means FOLLOW THE RAIL - SLEW_RAIL_FRAC * max_w - exactly as
  integrator_max_w = 0 already means follow max_w. It is the shipped default:
  222 W at max_w 2000, 556 W at 5000, 1067 W at a ~9600 W two-inverter site.
  validate.py rule 10 refuses an explicit value faster than that, graded against
  sum(unit_caps(opts)) - the roster sum, i.e. Controller.site_max_w - so a
  second inverter moves the bound with no operator action.

VERIFIED BY BREAKING IT: restoring slew_w 1000 at max_w 5000 is refused, and the
refusal names the rail, the crossing time, the measurement and what to do.
Equality, one watt of slack, the live interim 400 and slew_w 0 at every rating
all still start.

GAIN IS THE CONSTANT THAT IS STILL WRONG, and it is NOT changed here. Over 51
export steps the over-absorption is FLAT in slew (958 W at 1000, 1081 W at 250)
and monotone in gain (987 W at 0.6, 876 at 0.3, 435 at 0.2): slew_w bounds the
OUTPUT, while the integrator moves gain*error per cycle and reaches a 5000 W
rail in under three ticks whatever the slew is. Two control-law constants moving
in one release on a running house makes the next measurement uninterpretable.

⚠️ N=2: the site rail becomes sum(max_w) ~ 9600 W (inverter B FROM DATASHEET AND
SERIAL, not measured, and sim/plantsim.py's INVERTER_B is A copied), and the
enforced ratio produces 1067 W there automatically. But a growing rail LOOSENS
this bound, and the >= 900 W symptom goes stale at N=2 the same way the constant
did - both stated in the record rather than left to be discovered.

Nothing reached the inverter. The live install still runs the interim slew_w 400
applied by hand on 2026-09-05, which rule 10 accepts unchanged.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BwRLw7eKYj2byVdwB6kbjU
2026-09-06 01:10:15 +02:00

GoodWe RS485 Controller — Home Assistant add-on repository

Replaces a GoodWe battery inverter's vendor controller with a local one: holds net grid exchange at zero by emulating the inverter's smart meter over RS485, and runs the monthly battery maintenance cycle the vendor box was doing.

repository.yaml            add-on repository metadata
goodwe_controller/         the add-on
  config.yaml              manifest + options schema (the per-site config form)
  app/                     the controller
    control.py             the control law — pure functions, no I/O
    maintenance.py         the monthly cycle state machine
    hass.py                Supervisor/Core API access
    store.py               persistent state in /data
    mqtt.py                optional status entities
    web.py                 ingress UI
    main.py                orchestration, heartbeat, failsafe behaviour
  test_control.py          runnable checks — no framework needed
  test_maintenance.py      runnable checks — walks a full cycle in fake time
  DOCS.md                  the add-on's documentation tab
  MUTATION.md              how to run a mutation so the result means something
  tools/mutation_run.sh    the mutation harness - purges bytecode, then grades
firmware/goodwe-master.yaml  ESPHome config for the T-CAN485
estop/rs485_log.py           optional RS485 e-stop / bus witness
docs/GoodWe-RS485-Field-Guide.pdf  the guide techs carry (10pp, A4)
docs/build_guide.py          its single source - rebuilds the HTML and PDF
FIELD-GUIDE.md             how to edit and rebuild the guide

Picking this up after a break? Read HANDOVER.md first — current state, what is known broken, and what to do next.

Install

Settings → Add-ons → Add-on store → ⋮ → Repositories → add

https://gittea.kammenstraatha.duckdns.org/admin/goodwe-addon

then install GoodWe RS485 Controller.

⚠️ The repository must be PUBLIC for this to work. Home Assistant clones it anonymously; against a private repo the store shows nothing and gives no useful error. If it must stay private, install locally instead: copy goodwe_controller/ into the machine's /addons/ folder, then ha store reload — it appears as a Local add-on.

⚠️ Bump version: in goodwe_controller/config.yaml for every change. Supervisor keys the built image by that version, so without a bump it silently reuses the old image and your fix appears not to work — on your bench and on every client's machine.

Requires Home Assistant OS or Supervised. Add-ons cannot be installed on HA Container or Core.

Read this first

The inverter holds its last command forever. It has no meter-timeout of its own — a controller that dies mid-command leaves the battery running until a human intervenes. Measured on real hardware: 5 kW of discharge held for 113 seconds after a controller went silent.

Three layers exist because of that, and only the third covers the Home Assistant machine itself dying:

  1. ESP32 watchdog — no fresh setpoint for ~30 s → command 0 W, and keep commanding it.
  2. Wind-down before firmware updates — 0 W written before the update starts.
  3. RS485 e-stop (optional) — writes 0 W after 30 s of total bus silence.

Sites sold without the e-stop must have the acknowledgement in FIELD-GUIDE.md §10 signed.

Development

The control law and the maintenance machine are pure Python with no Home Assistant imports, so they run anywhere:

cd goodwe_controller
python3 test_control.py
python3 test_maintenance.py

Both must pass before shipping any change. To prove a check bites - the way almost every claim in this repository was established - mutate the module and run tools/mutation_run.sh, which clears __pycache__ first. It is not optional: a same-size edit reverted inside one second leaves CPython reusing the old bytecode, and the run grades code that is not there. goodwe_controller/MUTATION.md has the mechanism, the measurement, and what the flags do not do. They are not unit-test theatre — each assertion corresponds to a rule whose absence produced an observed failure on real hardware, and the comments in control.py say which.

Compatibility

Check the serial number, not the model name. Characters 6-8 of the serial are the platform tag:

tag platform verdict
ESU EMU ESA BPS BPU EMJ IJL 105 — ES/EM/BP, AA55-era meter bus supported
SPB SPN 745 — SBP G2 (GW…-SBP-20) no
ESN ESC 745 — ES G2 (GW…-ES-20) no
ETU EHU BTU … 205/745/753 — ET/EH/BT hybrids no
SDT DST MSU NSU … PV-only inverters — no battery to control no

A "-20" or "G2" suffix means a different platform with a different meter protocol. The tags come from the goodwe library's PLATFORM_105_MODELS, which is also what Home Assistant's own integration uses to pick a protocol.

  • GoodWe ES / BP family inverters (AA55 / RS485 meter-bus generation)
  • The protocol is reverse-engineered. There is no vendor contract, and a firmware change on GoodWe's side could break every installation at once. Say so when you sell it.
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