glenn schrooyenandClaude Opus 5 cab267c4f3
checks / unit (pull_request) Successful in 6m10s
OPT-09: the 6500 W window is a bound the ratings never let the site reach
Round-2 non-blocking findings, both fixed.

⚠️ THE WINDOW FIGURE WAS ARITHMETIC NOBODY HAD RUN. `min_w * (w_A + w_B) / w_B`
= 6500 W is correct about `_fill()`'s PROPORTIONAL regime and is not a
reachable steady state: the healthy pack's own 5000 W rating binds first.

SWEPT on part 8b's own fixture, reproduced rather than transcribed:

    load   equal   OPT-09   site target   A      B
    1000   199/200   0/200       1080    997     83
    2000   199/200   0/200       2170   2003    167
    3000   199/200   0/200       3250   3000    250
    4000   199/200   4/200       4340   4006    334
    4500   199/200   8/200       4890   4514    376
    4900   199/200  41/200       5320   4911    409   <- largest suppressed
    5000   199/200 195/200       8000   5000   3000   <- A at its rating
    6000   199/200 195/200       8000   5000   3000

So the alarm returns BELOW the formula bound, not above it, and the largest
site target reached with the wedged unit still under the 500 W threshold is
5320 W - not 6500. The equal-weights "suppressed below 1000 W" bound is
unreachable for the same reason: the equal arm names the wedged unit 199/200 at
EVERY load swept, 1000 W included.

The formula and its check are kept, because the mechanism they state is right
and it is the mechanism that generalises to other ratings. What was wrong was
the sentence around them, in four places, implying the site passes through the
bound. Each now carries the sweep and says the rating binds first.

⚠️ THIS NUMBER CAME FROM THE REVIEW, NOT FROM THE BRANCH, and was adopted in
good faith by the implementer. The reviewer found it in round 2 and said so.
That is worth recording: a figure arriving from a trusted reviewer got less
scrutiny than one written by the author, and PROC-01's eight fabricated numbers
in two days is now nine. The rule that catches it is the same either way - run
it before you ship it.

Also: the DECISIONS header's base sha, stale for the third time (464d398 ->
3368231 -> 3d29993, moved by two rebases and caught by review each time). It now
records that history, and the header is why `test_translations.py`'s counts are
computed rather than typed.

SAFETY-43 is now named by id where the follow-up is referenced, so a reader can
follow the thread from the disclosure to its closure.

Suite: 25 files, all pass.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BwRLw7eKYj2byVdwB6kbjU
2026-09-06 23:26:22 +02:00

GoodWe RS485 Controller — Home Assistant add-on repository

Replaces a GoodWe battery inverter's vendor controller with a local one: holds net grid exchange at zero by emulating the inverter's smart meter over RS485, and runs the monthly battery maintenance cycle the vendor box was doing.

repository.yaml            add-on repository metadata
goodwe_controller/         the add-on
  config.yaml              manifest + options schema (the per-site config form)
  app/                     the controller
    control.py             the control law — pure functions, no I/O
    maintenance.py         the monthly cycle state machine
    hass.py                Supervisor/Core API access
    store.py               persistent state in /data
    mqtt.py                optional status entities
    web.py                 ingress UI — routes only, status and configuration
    config_page.py         the configuration page's markup, style and script
    configui.py            its field model, built from the Supervisor's own
                           schema + translations — owns no key, label or rule
    selfconfig.py          reading and writing this add-on's own options,
                           with the validate-first / compare-and-swap gate
    main.py                orchestration, heartbeat, failsafe behaviour
  test_control.py          runnable checks — no framework needed
  test_maintenance.py      runnable checks — walks a full cycle in fake time
  DOCS.md                  the add-on's documentation tab
  MUTATION.md              how to run a mutation so the result means something
  tools/mutation_run.sh    the mutation harness - purges bytecode, then grades
  tools/supervisor_selfapi_probe.py  what the Supervisor really permits and
                           returns, run against its own release image
firmware/goodwe-master.yaml  ESPHome config for the T-CAN485
estop/rs485_log.py           optional RS485 e-stop / bus witness
docs/GoodWe-RS485-Field-Guide.pdf  the guide techs carry (10pp, A4)
docs/build_guide.py          its single source - rebuilds the HTML and PDF
FIELD-GUIDE.md             how to edit and rebuild the guide

Picking this up after a break? Read HANDOVER.md first — current state, what is known broken, and what to do next.

Install

Settings → Add-ons → Add-on store → ⋮ → Repositories → add

https://gittea.kammenstraatha.duckdns.org/admin/goodwe-addon

then install GoodWe RS485 Controller.

⚠️ The repository must be PUBLIC for this to work. Home Assistant clones it anonymously; against a private repo the store shows nothing and gives no useful error. If it must stay private, install locally instead: copy goodwe_controller/ into the machine's /addons/ folder, then ha store reload — it appears as a Local add-on.

⚠️ Bump version: in goodwe_controller/config.yaml for every change. Supervisor keys the built image by that version, so without a bump it silently reuses the old image and your fix appears not to work — on your bench and on every client's machine.

Requires Home Assistant OS or Supervised. Add-ons cannot be installed on HA Container or Core.

Read this first

The inverter holds its last command forever. It has no meter-timeout of its own — a controller that dies mid-command leaves the battery running until a human intervenes. Measured on real hardware: 5 kW of discharge held for 113 seconds after a controller went silent.

Three layers exist because of that, and only the third covers the Home Assistant machine itself dying:

  1. ESP32 watchdog — no fresh setpoint for ~30 s → command 0 W, and keep commanding it.
  2. Wind-down before firmware updates — 0 W written before the update starts.
  3. RS485 e-stop (optional) — writes 0 W after 30 s of total bus silence.

Sites sold without the e-stop must have the acknowledgement in FIELD-GUIDE.md §10 signed.

Development

The control law and the maintenance machine are pure Python with no Home Assistant imports, so they run anywhere:

cd goodwe_controller
python3 test_control.py
python3 test_maintenance.py

Both must pass before shipping any change. To prove a check bites - the way almost every claim in this repository was established - mutate the module and run tools/mutation_run.sh, which clears __pycache__ first. It is not optional: a same-size edit reverted inside one second leaves CPython reusing the old bytecode, and the run grades code that is not there. goodwe_controller/MUTATION.md has the mechanism, the measurement, and what the flags do not do. They are not unit-test theatre — each assertion corresponds to a rule whose absence produced an observed failure on real hardware, and the comments in control.py say which.

Compatibility

Check the serial number, not the model name. Characters 6-8 of the serial are the platform tag:

tag platform verdict
ESU EMU ESA BPS BPU EMJ IJL 105 — ES/EM/BP, AA55-era meter bus supported
SPB SPN 745 — SBP G2 (GW…-SBP-20) no
ESN ESC 745 — ES G2 (GW…-ES-20) no
ETU EHU BTU … 205/745/753 — ET/EH/BT hybrids no
SDT DST MSU NSU … PV-only inverters — no battery to control no

A "-20" or "G2" suffix means a different platform with a different meter protocol. The tags come from the goodwe library's PLATFORM_105_MODELS, which is also what Home Assistant's own integration uses to pick a protocol.

  • GoodWe ES / BP family inverters (AA55 / RS485 meter-bus generation)
  • The protocol is reverse-engineered. There is no vendor contract, and a firmware change on GoodWe's side could break every installation at once. Say so when you sell it.
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