5 Commits

Include renames

Author	SHA1	Message	Date
glenn schrooyenandClaude Opus 5	753f700539	DEV-02: merge release/1.0, and close the two review blockers ... PR #43 was rejected on two findings and had gone unmergeable behind SAFETY-28 and the ALLOC-01 fix. This is the merge commit; the conflict resolution and both fixes are below, because a merge that also changes behaviour has to say so. THE MERGE, AND WHAT IT COST =========================== Two conflicts in main.py, both where SAFETY-28 and this card touched the same method: * `write_setpoint()` split into a site entry point plus a per-unit `_write_unit()` here, while SAFETY-28 put its record gate in the old single-unit body. `write_refusal()` now takes the INVERTER it is about. Asking it with `self.unit` - as release/1.0 does - would authorise A's share on B's wire, and would also trip test_inverter.py part 1's AST scan, which goes red on any read of a Controller N=1 view inside Controller. * the SAFETY-28 gate sits above the clamp and below the non-finite coercion, exactly where release/1.0 put it, and is now asked about `inv`. Fallout the merge produced in the checks, re-aimed rather than relaxed: * every fixture that calls `write_setpoint()` DIRECTLY - the clamp probe, the hung-heartbeat experiment and its serialised counterfactual, the split deadline probe - now arms a real allocation record first. test_inverter.py grows an `arm()` built through the shipped `resolve()`, the same shape test_clamp.py's is: the per-unit envelopes are filed as real `supervised` claims and the site target is their sum, so the water-fill has exactly one answer and the fixture cannot quietly become its own allocator. * test_clamp.py's two-unit failsafe fixture assigned `c.units`, which DEV-02 made a derived property with no setter. It appends a real `Inverter`. BLOCKER 1 - AC 4's ARBITER-BOUND EVIDENCE WAS VACUOUS ===================================================== test_peakguard.py claimed "each unit's `supervised` bound is ITS OWN `max_w` - give inverter B a different rating and the claim filed on inverter B moves with it", and compared B's bound against `_b2.max_w`. `second_inverter()` DEFAULTED B's rating to `LIVE_MAX_W`, which is A's. IT COMPARED (-5000, 5000) AGAINST (-5000, 5000): a number against itself, unable to observe the failure it named. Reproduced: filing the per-unit `device`/`supervised` claims from `self.inverters[0]`'s numbers while leaving `actuator=self.actuator_of(..., inv)` alone left ALL 19 FILES GREEN. At a roster of two with A=5000/B=3000 that makes inverter B's planned envelope (-5000, 5000) instead of (-3000, 3000) - a 2000 W over-command the arbiter believes is supervised. It is a DIFFERENT defect from the actuator variant the static routing pin catches, and only the actuator variant was in the mutation table. * `second_inverter()` gives B 3000 W - a hypothesis, marked as one - for every fixture in the file, so no check there can compare B against A by accident. * the claim is asserted against LITERAL numbers rather than against an expression that can read the same object twice, for `supervised` AND for `device` (whose `dev` had the same defect), plus the envelope the ARBITER RESOLVED for B - a claim filed right and resolved wrong is the same defect one layer down. * a PRECONDITION check fails if the two ratings are ever made equal again. * the BOUND mutation is in the table, beside the actuator one, and was observed RED (3 checks in test_peakguard.py) via tools/mutation_run.sh. ⚠️ THIRD INSTANCE THIS SESSION of a check whose DATA cannot reach the failure it names - ARB-03's call-site scan saw 3 of 8 appends, ALLOC-01's replay generator saw 0 escapes where a widened one saw 39,991. MUTATION.md gains a section for it beside the stale-bytecode and masking ones, and the rule is written at the line: ANY CHECK ASSERTING "X DIFFERS FROM Y" MUST BE RUN ONCE WITH X AND Y ACTUALLY MADE DIFFERENT. BLOCKER 2 - THE LATCH WAS SILENTLY DISARMED BY THE ROLLBACK ROUND TRIP ====================================================================== store.py's rule 2 keeps the flat keys "so a rollback still finds its latch". The operator path that rule contemplates is a ROUND TRIP, and this card lost the latch on it: 1. install migrates -> schema_version=1, unit/inverter-a/... = False 2. operator DOWNGRADES; SAFETY-02 trips inside the downgrade window and the old add-on writes only the flat `sign_tripped: true` 3. operator upgrades again -> `rep.ran` is False, so `_grade_store_migration()` returned early, and `Inverter.__init__` read the namespaced key: False Observed: the controller came up with `sign_wd.tripped = False` while /data/state.json said `sign_tripped: true`. That is store.py's own header sentence - "the file still says sign_tripped: true, the banner is green, and the controller resumes driving the wrong way" - rebuilt by the version marker. A firmware version change with a rollback path was performed on this site on 2026-09-02, so this is not hypothetical. Three changes, each graded by a mutation observed RED: * THE OPERATOR'S CLEAR CLEARS BOTH SPELLINGS. That is what removes the "re-arm forever" objection the `rep.ran` gate existed to answer: with the fossil cleared, `flat True + namespaced False` is unambiguously a downgrade-window latch. * A TRIP MIRRORS THE FLAT PAIR. Rule 2 only ever covered the latch present AT MIGRATION TIME - nothing flat was written for a trip taken afterwards, so an operator who downgraded found `sign_tripped: false` and came up DRIVING. store.py claimed the staleness could only fail toward a SPURIOUS latch. It could not; that sentence is corrected rather than left standing. * THE GUARD RUNS ON EVERY START, and asks the STORE - not the roster - whether anything namespaced is latched. A mirrored trip on B must not re-arm a healthy A, and the store is the right place to ask because it holds every `unit/*/sign_tripped` this install has written, including one belonging to a unit that is not in today's roster. Graded by the three-step scenario itself, run end to end in test_inverter.py part 2, with all three preconditions asserted - including that the catching start did NOT migrate anything, which is what used to skip the guard. Part 2's idempotence check now PRESSES the button instead of hand-writing the store, because the state it used to construct is not one the shipped clear path can produce. Part 3 grades the mirror and the clear on a real roster of two. test_watchdog.py's "the flat key is NOT written" assertion is re-aimed rather than deleted: its argument was right about the READ and wrong about the WRITE. Nothing at runtime reads that key, and the one thing that does ignores it whenever any namespaced latch is set - which a sibling's trip always leaves. What its absence actually cost was the rollback. HANDOVER.md and DOCS.md said the flat key "is never read again", which was the instruction an operator clearing a trip by hand would follow. Both corrected: it is a maintained rollback view, it IS read on every start, and clearing a trip by hand means clearing both spellings. MUTATIONS THIS ROUND, each applied on a purged tree via tools/mutation_run.sh and observed RED: * per-unit `device`/`supervised` BOUNDS from `self.inverters[0]`, actuator left correct -> test_peakguard.py 10g * `_grade_store_migration()` gated on `rep.ran` -> test_inverter.py part 2 * the operator's clear leaving the flat keys set -> test_inverter.py part 2/3 * a trip not mirroring the flat pair -> test_inverter.py part 3 * the guard asking only `self.inverters[0]` -> test_inverter.py part 3 19/19 files green on the merged tree. No hardware was touched. Co-Authored-By: Claude Opus 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01BwRLw7eKYj2byVdwB6kbjU	2026-09-03 23:37:23 +02:00
glenn schrooyenandClaude Opus 5	e306c74cb8	DEV-02: per-instance inverter objects, so nothing is graded against a sibling ... Every piece of per-device state in the Controller was a scalar, and several of them are safety inputs. app/inverter.py introduces an `Inverter` that owns its entities, its rating, its device range, its SignWatchdog, its last_write and its last_beat, under store keys namespaced by unit name. The Controller holds a list of them and keeps only what is genuinely site-level: the P1 reading, the site integrator, and the tariff quarter. WHAT THE SCALARS WERE SILENTLY ASSERTING dev_min/dev_max one pair, read from one setpoint_entity. A second inverter's rating was NEVER READ AT ALL, so its clamp, its freeze rail and the peak guard's achievable_w were the first one's numbers. soc one reading into the maintenance FSM, SAFETY-24's pack floor and arbitrage's bounds. An average lets the emptier pack be driven below its own floor. sign_wd ONE SignWatchdog, whose own docstring says "one instance per actuator", latched under FLAT store keys - so a trip caused by B latched A across restarts and one operator press cleared both. last_beat one deadline and one serialised hass.call(), so a hung write to A ate B's 30 s layer-1 budget. actual_w BECAME SITE LEVEL WHILE THE READINGS BECAME PER-INSTANCE, and those are opposite directions on purpose. compute()'s anti-windup test is `abs(prev_w - actual_w) > saturation_w` with prev_w the SITE target, so feeding it one inverter's power compares a site number against a unit number, trips the saturation freeze permanently and leaves a standing grid error. Measured on admin/goodwe's two-master rig (tools/alloc_sim.py --splits, 2 kW load, 40 cycles), worst |delta| between splits at the meter: gain one unit's power the site sum 0.2 510 W 0 W 0.4 250 W 0 W 0.6 50 W 0 W That was ALLOC-01's disclosed finding; test_alloc.py part 8 kept its stimulus and now grades the other row. THE STORE MIGRATION IS GRADED, NOT MERELY PERFORMED. sign_tripped/sign_reason move to unit/<name>/... once, verified by READING BACK what was written, and the version marker is set only when nothing that carried state was lost. The flat keys stay in the file so a rollback still finds its latch. And __init__ compares the pre-migration flat latch against what unit A actually came up with: if the latch did not survive it is RE-ARMED from the legacy value and shouted about. A latch that silently fails to migrate is a disarmed safety guard on an install whose state file says it is protected - which is strictly worse than never persisting it, because now there is evidence saying it is fine. test_inverter.py part 2 breaks the migration and watches the guard fire. HEARTBEATS ARE INDEPENDENT AND THE BUDGET IS DERIVED. Each inverter owns its deadline, the refreshes go out concurrently, and each write is bounded by WRITE_BUDGET_S = 4 s. The inequality is graded rather than asserted: 4 + heartbeat_s's schema maximum of 25 < 30, validate.FIRMWARE_INGEST_VETO_S. Verified by injecting a transport that accepts and never answers. live_units() ANSWERS HONESTLY. A unit whose every write has been rejected for a whole layer-1 window is not commandable; the allocator drops it, the survivors carry its share, the action log names it, and the dropped unit is commanded 0 W rather than left standing on its last share. A roster entry with NO setpoint_entity is deliberately not handled there - that is a configuration that cannot be delivered, and it reaches main.py's refusal branch, which is how that branch keeps a live trigger after this card removed its old one. AT N=1 NOTHING MOVES. The removed scalars survive as read/write properties of the sole inverter, so every existing replay runs unmodified - and they REFUSE at N>=2 rather than answering for the first inverter, which is the tripwire on a consumer that was never made per-instance. EVIDENCE. 19 files green. test_inverter.py is new (82 checks). Eighteen mutations were applied to the shipped modules on a purged tree via tools/mutation_run.sh and each was observed RED. Two of them SURVIVED first time and the checks were changed rather than the table: the serialised dispatch and the shared last_beat both passed while part 6 gathered its own writes and computed its own `due` list. send_heartbeats() was extracted from run_control() so the shipped dispatch is reachable by a check at all. INVERTER B STILL DOES NOT EXIST. build_roster() returns exactly one inverter from the flat options and is the one function CFG-04 changes; every two-unit figure here is architecture, and the second rating in the checks is marked a hypothesis. Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01BwRLw7eKYj2byVdwB6kbjU	2026-09-02 14:50:43 +02:00
glenn schrooyenandClaude Opus 5	cc4e88490b	SAFETY-02 review: a latch that a restart clears is not a latch ... BLOCKER. `auto` was persisted and `sign_wd.tripped` was not, so reconstructing the Controller against the same store - which is what a container restart does - brought it back ARMED, into the same fault, unattended: tripped=False, banner back to NOT READY, and it resumed commanding -1000 then -2000 W before re-tripping 180 s later. "Restart the add-on" is the first thing an operator looking at a FAILSAFE banner and a 0 W inverter will try, and under a supervisor that restarts a crashed add-on it is a loop of three-minute wrong-direction bursts. DOCS.md's "it does not clear itself" was false across a restart. `sign_tripped` and `sign_reason` are Store keys now, beside the maintenance state and for the reason store.py's own docstring gives. Written the moment the trip happens - reason first, flag second, so a crash between the two can never persist a latch with no explanation - restored in Controller.__init__, cleared only by the operator's start. The regression is covered: reverting the restore fails seven checks in test_watchdog.py. Review follow-ups, no behaviour change: - The arming gate is tested against the REAL arbiter. It is the decision the ticket turns on and it was asserted in three comment blocks and verified by nothing - every case passed `following` in as a literal. Twelve claim configurations now derive it from resolve(), including the redirect case `winner == "loop"` alone would have got wrong and the `lo` limit that raises magnitude without flipping sign. - The MQTT `status: "failsafe"` value is tested. The check that claimed to cover it restated the line above it and never touched the payload. - The worked example described a config that does not ship: at the defaults maintenance_charge_w 2500 against max_w 2000 is an arbiter contradiction and 0 W, not a -2500 W charge. Rewritten at 1500 W. The contradiction is a real pre-existing bug - a default cheap-window maintenance charge silently never happens - filed separately and deliberately not fixed here. - Forward hazard recorded at the gate: `winner == "loop"` disarms the watchdog under any higher-priority SET, and a peak-shaving strategy at P_PEAK IS grid-following in sign, so it would blind this for every peak event. - disagrees() is public so the replay harness stops carrying its own copy of the predicate it grades. - held_s takes the clock instead of reading one. - The two limits are now each stated in both places rather than one each. - The no-false-positive argument is tied to control.py's freeze permitting the command to cross zero; under the shrink-only encoding control.py records as rejected, this would false-trip on a load step. - Measured figures corrected: 93.4 % / 4212 of 17280, per-cluster 0.3/0.9/10.5/0.0, and the near-circularity of those figures is now stated rather than leaned on. Co-Authored-By: Claude Opus 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01Du77usMj8XNKNFZGmUiWDa	2026-08-28 22:33:15 +02:00
adminandClaude Opus 5	594f8f9fc9	Six silent failures found by installing this on a live system ... Migrated the reference site off the YAML packages and onto the add-on. Every bug below presented identically: the add-on starts, logs "started", serves its UI, and cannot do its job. - run.sh needs #!/usr/bin/with-contenv sh. s6-overlay sanitises the environment for services, so a plain shebang means SUPERVISOR_TOKEN is absent and every Core API call is 401 - while homeassistant_api: true makes permissions look granted. Startup now prints the token length and probes the API. - Supervisor keys the image by config.yaml `version`, so rebuilding without a bump reuses the old image. Two fixes appeared not to work because of it. - Alpine is musl and has no aiohttp wheel on PyPI; deps now come from apk so nothing compiles on a client's Pi. - Alpine ships paho-mqtt 1.x, which has no CallbackAPIVersion. That raised at construction and took the control loop down with it - so MQTT setup is now wrapped too. Observability must never be able to stop the controller. - MQTT discovery is published from on_connect: paho silently drops QoS-0 publishes issued before the CONNACK, so the previous code announced nothing while logging "MQTT connected". - Repeated failures now log once a minute. Six warnings a second rolled the log buffer and destroyed the startup diagnostics needed to find the 401. - auto_start could never fire, because the store's defaults always supplied auto: False for the fallback to find. Co-Authored-By: Claude Opus 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_016NckgXecasQb2eSsPYNSW6	2026-08-23 02:25:58 +02:00
adminandClaude Opus 5	0a1e61dbc9	Packaged as a Home Assistant add-on, with a field guide ... Turns the reference RS485 controller into something a technician can install at a client site: a typed config form instead of YAML, an ingress UI that names misconfiguration in words, and persistent state that cannot be broken by a timezone. Why an add-on rather than YAML packages or blueprints: - Blueprints cannot create helpers, and the maintenance cycle is a state machine whose phase and completion date must survive restarts. - YAML packages need filesystem access, a configuration.yaml edit and a restart - none of which belong in a client install. - Add-ons authenticate with SUPERVISOR_TOKEN, so there is no long-lived token to generate, store or leak on someone else's machine. - Requires HA OS/Supervised. Container and Core installs cannot run add-ons at all, which is a market decision, not an oversight. The control law and the maintenance machine are pure functions with no Home Assistant imports, and both ship with runnable checks (22 and 22 assertions). Every assertion corresponds to a rule whose absence caused an observed failure on hardware - the saturation duration term, the clamp-before-slew ordering, the deadband, the sign convention. One behaviour deliberately differs from the implementation it replaces: when its inputs go missing this commands 0 W rather than replaying the last setpoint. The reference version kept replaying, which the hardware watchdog cannot catch - from the ESP32's side, Home Assistant is still talking to it. Includes the ESPHome firmware (now parameterised: node name, inverter rating, watchdog timeout) and the optional RS485 e-stop. FIELD-GUIDE.md carries the commissioning gates, all judged on the wire rather than on how Home Assistant looks, plus the written statement a site without an e-stop needs signed. Co-Authored-By: Claude Opus 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_016NckgXecasQb2eSsPYNSW6	2026-08-23 01:15:25 +02:00