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Author SHA1 Message Date
glenn schrooyenandClaude Opus 5 d5b1ef19b3 CFG-03: give maintenance option defaults one source of truth
checks / unit (pull_request) Successful in 3m44s
Option defaults for the maintenance cycle were declared in three places that
could disagree, and MAINT-04 proved they already did. config.yaml shipped
`maintenance_charge_w: 2000`; main.py carried TWO `opts.get(..., 2500)`
fallbacks; MaintConfig's dataclass carried a third `2500.0`. So an options dict
with the key ABSENT was ACCEPTED by validate.py's rule 6 - which read 2000 -
and then built by main.py at 2500, against a 2000 W ceiling:

    options dict with maintenance_charge_w ABSENT, max_w=2000
      validate_startup_config  ->  []  (accepted, no problems)
      MaintConfig().charge_w   ->  2500.0
      arbiter.resolve()        ->  0.0 W, contradiction=True

That is the bug rule 6 exists to refuse, passing rule 6. It is unreachable on a
Supervisor install, which always supplies every key from config.yaml, and fully
reachable from sim/inject.py and from the test suite - which is where anyone
debugging maintenance actually works.

MAINT-04 shipped a TRIPWIRE and said so: test_validate.py pinned all three
literals and asserted the consequence through the real arbiter, so the
divergence could not silently widen or be half-closed. Its PASSING CONDITION
WAS THE BUG. Both it and validate.py's comment said to delete each other when
the divergence was closed. It is closed, so both are deleted.

THE DIVERGENCE WAS WIDER THAN ONE KEY. `maintenance_discharge_w` had the
identical three-way split (config.yaml 2000, MaintConfig 2500) and the card
named only the charge side. Closing one and leaving its twin would have
satisfied the numbers and left three sources of truth one line down, which is
the state that produced the bug. Both are closed, and so is the whole family:
all eight `maintenance_*` keys go through the same mechanism.

WHAT THE SINGLE SOURCE IS. config.yaml's `options:` block - it is what the
Supervisor reads and what the operator edits, so it wins by definition. There
is now exactly one in-code copy, `maintenance.MAINT_OPTION_DEFAULTS`, which is
TARIFF-02's `PRICE_OPTION_DEFAULTS` and SAFETY-24's `PEAK_OPTION_DEFAULTS`
pattern applied to the family that named the card - validate.py's rule 8 comment
already called that "CFG-03 read as a rule rather than as a complaint", so this
makes the rule hold where it was first broken rather than inventing a fourth
mechanism for one option family.

A MIRROR RATHER THAN A RUNTIME READ, and the reason is mechanical: the
Dockerfile copies `app/` and `run.sh` into the image and NOT config.yaml. The
running add-on cannot open the file it is configured by, so there is nothing to
read at 03:00 on a client's Pi, and a YAML-subset parser that could fail at
import is a new way for the add-on not to start. What makes the copy safe is
that test_maintenance.py pins every entry by READING the shipped file - drift is
a CI failure, not a comment.

EVERY OTHER SITE NOW DERIVES FROM IT OR HAS CEASED TO EXIST:

  * MaintConfig's eight dataclass defaults are indexed out of the mirror. No
    numeric literal survives in the class that held the third opinion.
  * `MaintConfig.from_options()` is the ONLY place in the add-on that reads a
    `maintenance_*` option. main.py's eight inline `opts.get(key, <literal>)`
    calls are gone: moving the read next to the mirror means the fallback cannot
    be anything but the mirror, because there is no literal in sight of it to
    disagree with. It uses `key in opts` rather than truthiness, so a shipped
    `false` or `0` is honoured instead of being quietly replaced by the default
    - this card's own bug in a different costume.
  * main.py's SECOND fallback site - the cheap-window charge floor at the
    P_MAINT_SHAPE claim - reads `self.maint.cfg.charge_w` instead of re-opening
    the options dict with its own literal. The Controller had already parsed
    this once in __init__; asking the object that owns it cannot drift from it,
    and the rate the shaping asks for can no longer be a different number from
    the rate the state machine drains at on the same install.
  * validate.py's rule 6 and its `maintenance_discharge_w` warning take their
    fallbacks from the mirror.

WHERE THE RANGE LIVES, STATED AND CHECKED. config.yaml's `schema:` block carries
`maintenance_charge_w: int(500,5000)` - a fourth declaration site of a different
kind. It is a BOUND, not a default, so it is not this bug; but leaving the
question open is how a fifth site arrives. The decision recorded in config.yaml
and in maintenance.py is: bounds live in the schema block ONLY, because the
Supervisor is what enforces them and the Supervisor reads only that file, so a
Python copy of `int(500,5000)` would be a place to disagree and nothing else.
test_maintenance.py checks both halves of that: every mirrored key must have a
schema entry - without one the Supervisor drops the option and the add-on
silently runs on the mirror instead of the operator's value - and every shipped
default must lie INSIDE its own range, since a default the schema rejects is a
config that cannot be re-entered once it is edited. What the schema grammar
cannot express is a relation BETWEEN keys (`maintenance_charge_w` against
`max_w`), which is exactly why rule 6 is written in Python and why it does not
belong in the mirror either.

THE REPLACEMENT CHECKS, AND HOW THEY WERE VERIFIED. test_validate.py's new
section exercises the same four consumers the defect ran through, the same way:
the validator ACCEPTS a dict with every maintenance key missing; a REAL
Controller built from that same dict holds 2000 W (through main.py, not through
a regex over its source); `MaintConfig()` answers 2000 W with no dict at all;
and the real arbiter emits `-2000 W, limited by supervised(max_w)` instead of
`0 W, contradiction=True`. test_maintenance.py pins the mirror to config.yaml in
both directions - equal values, and full coverage of every `maintenance_*` key
the file ships, so a ninth key cannot arrive unmirrored - and asserts the
consumers move as a RELATION rather than against numbers, reading MaintConfig's
defaults back out of `dataclasses.fields()`.

Each new check was verified by BREAKING the thing it watches and observing red,
this project's rule:

  1. config.yaml -> 1500, mirror left at 2000:  test_maintenance 1 FAILED,
     test_validate 4 FAILED.
  2. config.yaml AND the mirror -> 1500: green again, and every consumer moved
     together - MaintConfig() 1500 W, the Controller 1500 W, and the arbiter
     `-1500 W, limited by maintenance(cheap-window charge)` where it had said
     `-2000 W, limited by supervised(max_w)`. That is AC4: change the single
     source and watch the consumers follow.
  3. `charge_w: float = 2500.0` retyped into the dataclass: 2 FAILED in each of
     the two files.
  4. `opts.get("maintenance_charge_w", 2500)` restored in main.py: 1 FAILED,
     naming the file and the literal it found.
  5. `maintenance_hold_min` deleted from config.yaml's options block: 3 FAILED.

Full suite 17/17 in goodwe-addon-ci, twice, once under parallel load.

Stale prose that asserted the now-closed divergence as current is corrected in
app/watchdog.py, test_watchdog.py and test_peakguard.py - watchdog.py's example
still uses 1500 W, but because the point of the example is a charge strictly
inside the ceiling, not because 2500 is what ships.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
2026-09-01 06:16:54 +02:00
glenn schrooyenandClaude Opus 5 7b4877d56d TEST-15: purge the bytecode cache before a mutation run, not after
checks / unit (pull_request) Successful in 3m35s
FCST-03's developer reverted `self.provisional` to `here.provisional`, re-ran,
and reported the mutation as a survivor. It was not one. CPython validates a
cached `.pyc` on (source size, source mtime truncated to whole seconds), and
that edit moved neither number - same length, same second - so the interpreter
loaded the bytecode it already had. Disassembly settled it at the time: the
source read `here`, the running code loaded `self`. A mutation run had graded
code that was not there, with no error and exit status 0.

This does not make the results already on the record wrong. It makes them
UNVERIFIED, and that distinction is the whole card - so nothing here re-runs a
campaign and nothing here quietly assumes the old numbers hold.

REPRODUCED, THEN CLOSED. test_bytecode.py builds a real package whose two
return values are the same length, imports it in a real subprocess, rewrites it
inside the same second (retrying until both writes land in one whole second -
milliseconds, no sleep) and reads back which value ran. Part 1 shows the
interpreter running SELF off a file that says HERE.

AND THE TWO OBVIOUS MITIGATIONS DO NOT WORK. Measured, not read off
documentation: `python3 -B` and PYTHONDONTWRITEBYTECODE=1 are write-side only.
Neither stops an EXISTING stale .pyc being read, and a mutation run always has
one, because the previous run wrote it. Part 2 grades both still running the old
code. The advice in test_control.py's coverage audit led with `-B`; it is
corrected here - the purge is the half that works, and `-B` earns its place by
keeping THIS run from leaving a cache for the NEXT edit to inherit.

NO SLEEP ANYWHERE. One-second mtime resolution is the mechanism, not the enemy.
Waiting it out would slow every run down and would still only cover the edit
somebody remembered to slow down.

THE HARNESS. tools/mutation_run.sh purges, prints a sha256/byte fingerprint of
every app/*.py it is about to grade - so a mutation report can say WHICH source
produced it, which is the reviewer's addition to this card - runs each suite
under `python3 -B`, refuses a tree with no test_*.py (CI-01's rule, for CI-01's
reason), and fails if a cache appears during the run. It takes the tree as an
argument so the infra repo's replay harnesses can call it without being moved.

WHERE IT IS SAID (AC 2). MUTATION.md carries the mechanism, the measurement,
the reporting rules and the survey, and every one of the 16 suites now points at
it from its docstring. That list is DERIVED FROM THE TREE by test_bytecode.py
part 5, so a new suite that joins this directory without the pointer is red -
the same failure shape CI-01's file glob exists to prevent.

CI WAS ALREADY IMMUNE, AND IS DESCRIBED THAT WAY (AC 4). Verified rather than
reasoned: with the checkout bind mounted `-v "$WS:/w:ro"` the interpreter writes
no __pycache__ into the tree at all, and it fails SILENTLY - no error, exit
status 0 - while the same probe on a writable mount produces one. Each job also
rm -rf's its workspace and clones afresh, so nothing crosses between jobs on the
shared runner. PYTHONDONTWRITEBYTECODE=1 is added as belt and braces only: the
`:ro` is one character wide and the next person debugging a write will be
tempted by it. Part 6 grades both ON THE DOCKER COMMAND LINE rather than on the
file - the first draft searched the whole workflow and stayed green after the
flag was deleted, because the comment explaining it still named it.

THE SHIPPED ADD-ON IS NOT AFFECTED and the question is closed:
goodwe_controller/Dockerfile has set PYTHONDONTWRITEBYTECODE=1 since it was
written. There is no deploy-side finding.

THE SURVEY (AC 3), in MUTATION.md, scoped BY THE PROPERTY. The defect is
one-directional - a mutation that never took leaves the suite green, so stale
bytecode manufactures SURVIVORS and cannot manufacture a red - which puts every
"all red, no survivors" claim in the window out of scope, along with mutations
executed in-process (SAFETY-07's B1/B2/B3, test_peakguard parts 7 and 10, where
no source file is edited) and everything run after the purge discipline landed
on 2026-08-31 (SAFETY-24, SAFETY-26, OPT-04, FCST-03's re-run). What is left is
the recorded SURVIVORS from source-edit runs before that date. Two were re-run
here under the harness and both still stand: TARIFF-01's record_block() ignoring
its policy argument, and SAFETY-03's abs() on the clamp limit - 15 suites green
each, on the tree as it stood. The rest are labelled still-unverified rather
than assumed or re-run; each is one harness run to close, and the moment to
spend it is when somebody next touches that module.

OUT OF SCOPE AND RECORDED: the infra repo's sim/ replay harnesses import the
add-on and write bytecode into both trees (goodwe/sim/__pycache__ exists today),
so SAFETY-02's headline replay carries the same exposure. mutation_run.sh takes
a tree argument for exactly that, but the change belongs in that repo and some
of those harnesses want the rig.

RED AND GREEN. Every new check was broken and watched fail: the purge commented
out of the harness turns part 4 red (and its non-vacuity probe already proves
the fixture would mis-grade without it); one docstring pointer removed turns
part 5 red naming the file; `:ro` and the `-e` flag removed from the workflow
turn part 6 red. Full suite green, 16 files, in the CI image on a read-only
mount - the shape the runner uses.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
2026-09-01 02:07:09 +02:00
glenn schrooyenandClaude Opus 5 c040aac4b8 SAFETY-03: alarm when a computed setpoint exceeds the rating, do not just clip it
The clamp was never the missing half. specs.md 10.3 records an unclamped
integrator climbing ~130 W per 4 s past 10 kW and reporting 14 768 W pinned at
the 5 kW rail; clipped silently that is a flat, legal-looking 5000 W hold and
nothing says the loop asked for three times it.

write_setpoint() - the one path every write takes - now clamps to the VALIDATED
max_w and reports whether the raw value differed; check_output_clamp() raises
OUTPUT_CLAMP as a notification, an ERROR, an event row and a red status banner.
Not a trip: the clamped value is written and the loop keeps running.

The rating is max_w and nothing is min()ed at runtime - CFG-01 already refuses a
max_w outside the device range at startup. The device range is applied second as
defence in depth; it cannot bite after a successful validation, so if it ever
does it alarms too and names the bound. No new config key.

Decision grew i_clamped / clamped booleans, and that is the load-bearing part:
`reason` is one string that slew-limiting and the saturation freeze overwrite,
so an alarm keyed on it is silent on exactly the cycles a winding loop produces.
Mutating main.py back onto the string drops the 10.3 replay from 2 engagements
to 0.

Distinct from saturation by construction - no shared reason code, notification
id, status row or counter - and checked in the negative, after first asserting
the saturation freeze really did engage.

Two things found by running it rather than by reading it: a row per engagement
flushed the 40-row event log and evicted SAFETY-18's own METER FROZEN? row (now
coalesced per episode with an exact count), and a naive clamp turns a nan into a
command at the full rating because every comparison against nan is False.

test_clamp.py is new: assert-based, no framework. Six author mutations
reproduced red, including "clamp kept, alarm deleted". Two of the check's own
hypotheses about the freeze/clamp interaction were refused by its sweep and
rewritten to what it measured.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_015VXjA3LWccN1rJsk3okyPC
2026-08-30 15:22:22 +02:00
glenn schrooyenandClaude Opus 5 878a6ce452 MAINT-04: refuse a maintenance charge the ceiling cannot deliver
config.yaml shipped max_w 2000 against maintenance_charge_w 2500. The
cheap-window shaping files Claim.limit(hi = -maintenance_charge_w) against
the supervised SAFETY limit's lo = -max_w, so lo > hi - the arbiter's
clause 3, correctly resolved to 0 W and logged as a CONTRADICTION.
Maintenance silently never charged in a cheap window on a default install,
and the only evidence read like a bug in the arbiter rather than like the
two numbers the operator set.

validate_startup_config() now refuses maintenance_charge_w > max_w, the
same shape as CFG-01's sign_disagree_w >= max_w. Equality is reachable
(-max_w is a single valid point) and is not refused. Demonstrated by
starting the add-on on the pre-fix pair: exit 78 and the refusal banner.

maintenance_discharge_w was checked rather than assumed and is NOT the same
case: the drain phase OWNS the actuator (Claim.set at P_MAINTENANCE), so
the ceiling clamps it to +2000 W and the arbiter's explain() names the
clamp every cycle. Loud, and it still moves energy - warned, not refused.

The shipped maintenance rates drop to 2000 so the defaults pass the rule;
max_w was deliberately not raised, because it is the supervised safety
ceiling. test_validate.py now reads config.yaml itself, so a default the
validator refuses cannot ship again.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_015VXjA3LWccN1rJsk3okyPC
2026-08-30 02:28:09 +02:00
glenn schrooyenandClaude Opus 5 e40eb0768d SAFETY-02: the P_PEAK assertion was pinning the test's copy of the gate
Review finding 2, and it is the same duplication `disagrees()` just removed, so
it gets the same fix rather than a follow-up card.

`following_from()` in test_watchdog.py was a TRANSCRIPTION of the gate in
main.py, carrying "keep the two in step" as an instruction - which is exactly the
arrangement that does not keep two things in step. Measured: editing the shipped
gate alone to `winner in ("loop", "peak")` left every suite green while the
watchdog went blind for the duration of every peak event. The row whose whole job
is to force whoever lands peak shaving to come and change an expectation did not
do that.

The expression is now `watchdog.loop_is_following()`, called by main.py and by
the test. One definition, two callers, same reasoning as `disagrees()`: the copy
that drifts is always the one in the harness doing the grading.

⚠️ AND EXTRACTING IT WAS NOT SUFFICIENT - the drift proof still came out green
after the extraction, which is why it was worth running rather than assuming. The
realistic P_PEAK row has peak shaving asking for MORE than the loop, so the
magnitude term rejects it whatever `winner` says and masks the term under test. A
second row with peak asking for LESS makes `winner` the only deciding term. With
that row, widening the shipped gate fails two checks; without it, none.

Also enforcing the write ordering that was documented and not asserted: swapping
the two `store.set` calls passed everything. A store that fails the second write
now proves the property the ordering exists for - a crash mid-trip leaves a
reason with no latch, never a latch with no explanation. Swapping them now turns
that check red.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01Du77usMj8XNKNFZGmUiWDa
2026-08-28 22:59:46 +02:00
glenn schrooyenandClaude Opus 5 cc4e88490b SAFETY-02 review: a latch that a restart clears is not a latch
BLOCKER. `auto` was persisted and `sign_wd.tripped` was not, so reconstructing
the Controller against the same store - which is what a container restart does -
brought it back ARMED, into the same fault, unattended: tripped=False, banner
back to NOT READY, and it resumed commanding -1000 then -2000 W before
re-tripping 180 s later. "Restart the add-on" is the first thing an operator
looking at a FAILSAFE banner and a 0 W inverter will try, and under a supervisor
that restarts a crashed add-on it is a loop of three-minute wrong-direction
bursts. DOCS.md's "it does not clear itself" was false across a restart.

`sign_tripped` and `sign_reason` are Store keys now, beside the maintenance
state and for the reason store.py's own docstring gives. Written the moment the
trip happens - reason first, flag second, so a crash between the two can never
persist a latch with no explanation - restored in Controller.__init__, cleared
only by the operator's start. The regression is covered: reverting the restore
fails seven checks in test_watchdog.py.

Review follow-ups, no behaviour change:

- The arming gate is tested against the REAL arbiter. It is the decision the
  ticket turns on and it was asserted in three comment blocks and verified by
  nothing - every case passed `following` in as a literal. Twelve claim
  configurations now derive it from resolve(), including the redirect case
  `winner == "loop"` alone would have got wrong and the `lo` limit that raises
  magnitude without flipping sign.
- The MQTT `status: "failsafe"` value is tested. The check that claimed to cover
  it restated the line above it and never touched the payload.
- The worked example described a config that does not ship: at the defaults
  maintenance_charge_w 2500 against max_w 2000 is an arbiter contradiction and
  0 W, not a -2500 W charge. Rewritten at 1500 W. The contradiction is a real
  pre-existing bug - a default cheap-window maintenance charge silently never
  happens - filed separately and deliberately not fixed here.
- Forward hazard recorded at the gate: `winner == "loop"` disarms the watchdog
  under any higher-priority SET, and a peak-shaving strategy at P_PEAK IS
  grid-following in sign, so it would blind this for every peak event.
- disagrees() is public so the replay harness stops carrying its own copy of the
  predicate it grades.
- held_s takes the clock instead of reading one.
- The two limits are now each stated in both places rather than one each.
- The no-false-positive argument is tied to control.py's freeze permitting the
  command to cross zero; under the shrink-only encoding control.py records as
  rejected, this would false-trip on a load step.
- Measured figures corrected: 93.4 % / 4212 of 17280, per-cluster
  0.3/0.9/10.5/0.0, and the near-circularity of those figures is now stated
  rather than leaned on.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01Du77usMj8XNKNFZGmUiWDa
2026-08-28 22:33:15 +02:00
glenn schrooyenandClaude Opus 5 9aed43990b SAFETY-02: a loop can be fresh, tracking and inside its rating and still push the wrong way
The stale-input watchdog asks whether the meter is still talking. The saturation
freeze asks whether the inverter can follow. The output clamp asks whether the
number is too big. A loop can pass all three while charging the battery out of
the grid, because the only thing wrong is the sign.

On 2026-08-20 a commercial controller did exactly that four times in one day,
for up to 77 minutes at a stretch, reaching a commanded -14 768 W against a
±5000 W inverter. app/watchdog.py compares the emitted setpoint against the
authoritative P1 figure and, when they oppose each other with both over 300 W
for 180 s continuously, files a failsafe SET claim at P_SAFETY, commands 0 W and
latches there until an operator starts control again.

Validated against that day rather than against an argument: sim/replay_sign.py
in the infra repo drives this module over the committed captures of both
2026-08-20 and the healthy 2026-08-23 and reaches 18 trips on the fault day -
every one inside a window NOTES.md §4.7 accounts for - and 0 on the healthy day.
The four episodes do share one signature: 0.3 / 0.9 / 10.5 / 0.0 % sign
agreement inside them against 92.9 % healthy.

Three decisions the ticket could not make:

- It is DISARMED whenever the grid-following loop is not what is driving. Sign
  agreement is a property of a loop that follows the meter, and a maintenance
  grid charge opposes the meter by design - 2500 W of charge into a house
  drawing 500 W is +3000 W on the meter against a -2500 W command, for hours.
  The gate tests the emitted number, not the winning claim's name, because a
  limit claim can let the loop "win" and still replace its value.
- The trip LATCHES. Commanding 0 W removes the command side of the comparison,
  so the disagreement always clears the moment the trip works.
- sign_disagree_w at or above max_w is refused at startup. The arbiter never
  lets a command exceed max_w, so such a threshold leaves the watchdog incapable
  of firing while the status page still reports it armed.

What it does not catch, said out loud: an inverter that ACTS opposite to its
command moves the meter further the same way, leaving command and meter in
agreement. That is the saturation freeze's job.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01Du77usMj8XNKNFZGmUiWDa
2026-08-28 21:51:35 +02:00