glenn schrooyenandClaude Opus 5
53d301b920
`min(moved, i_w) if i_w > 0 else max(moved, i_w)` files i_w == 0.0 under rising-only, so the first push toward charging from exactly zero was blocked permanently - the S-1 deadlock again, mirrored in sign. main.py resets i_w to exactly 0.0 on every stop and every reseed, so it is a normal state. Zero is now handled explicitly and both directions are allowed: nothing is wound, so "may not wind further" has no referent, and a first step from zero is bounded by the gain, the output clamp and the slew limit like any other. Measured before the fix, at i_w == 0.0 and frozen: 12 800 of 25 920 ticks held the integrator and 8 304 of those changed the emitted command, worst case abandoning a 2 kW charge into a 4 kW export. Note this is NOT the same as the reported symptom: at prev_w == 0 the command holds at 0 W either way, because the output freeze forbids starting a charge while saturated, and that rule is release/1.0's and unchanged. There is now a test asserting it deliberately. Tests. The durable part is a property rather than more points: over 13 041 frozen states the integrator may be held ONLY by a correction pushing it further from zero on the side it already sits, and any other hold fails. Both signs at exactly 0.0. Mirrors added everywhere the suite tested one direction of two - freeze wind/unwind while charging, i_w=-100, the export-direction runaway, the negative clamp and slew. DOCS: the cycles-vs-seconds deviation is now written down as a deviation - the "> 10 s" criterion is not met as literally written, a cycle is one CHANGED meter reading, and there is no guaranteed wall-clock window. test_control.py: 43 -> 55 checks, all passing. Co-Authored-By: Claude Opus 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01Du77usMj8XNKNFZGmUiWDa
GoodWe RS485 Controller — Home Assistant add-on repository
Replaces a GoodWe battery inverter's vendor controller with a local one: holds net grid exchange at zero by emulating the inverter's smart meter over RS485, and runs the monthly battery maintenance cycle the vendor box was doing.
repository.yaml add-on repository metadata
goodwe_controller/ the add-on
config.yaml manifest + options schema (the per-site config form)
app/ the controller
control.py the control law — pure functions, no I/O
maintenance.py the monthly cycle state machine
hass.py Supervisor/Core API access
store.py persistent state in /data
mqtt.py optional status entities
web.py ingress UI
main.py orchestration, heartbeat, failsafe behaviour
test_control.py runnable checks — no framework needed
test_maintenance.py runnable checks — walks a full cycle in fake time
DOCS.md the add-on's documentation tab
firmware/goodwe-master.yaml ESPHome config for the T-CAN485
estop/rs485_log.py optional RS485 e-stop / bus witness
docs/GoodWe-RS485-Field-Guide.pdf the guide techs carry (10pp, A4)
docs/build_guide.py its single source - rebuilds the HTML and PDF
FIELD-GUIDE.md how to edit and rebuild the guide
Picking this up after a break? Read HANDOVER.md first — current state,
what is known broken, and what to do next.
Install
Settings → Add-ons → Add-on store → ⋮ → Repositories → add
https://gittea.kammenstraatha.duckdns.org/admin/goodwe-addon
then install GoodWe RS485 Controller.
⚠️ The repository must be PUBLIC for this to work. Home Assistant clones it
anonymously; against a private repo the store shows nothing and gives no useful
error. If it must stay private, install locally instead: copy
goodwe_controller/ into the machine's /addons/ folder, then
ha store reload — it appears as a Local add-on.
⚠️ Bump version: in goodwe_controller/config.yaml for every change.
Supervisor keys the built image by that version, so without a bump it silently
reuses the old image and your fix appears not to work — on your bench and on
every client's machine.
Requires Home Assistant OS or Supervised. Add-ons cannot be installed on HA Container or Core.
Read this first
The inverter holds its last command forever. It has no meter-timeout of its own — a controller that dies mid-command leaves the battery running until a human intervenes. Measured on real hardware: 5 kW of discharge held for 113 seconds after a controller went silent.
Three layers exist because of that, and only the third covers the Home Assistant machine itself dying:
- ESP32 watchdog — no fresh setpoint for ~30 s → command 0 W, and keep commanding it.
- Wind-down before firmware updates — 0 W written before the update starts.
- RS485 e-stop (optional) — writes 0 W after 30 s of total bus silence.
Sites sold without the e-stop must have the acknowledgement in FIELD-GUIDE.md
§10 signed.
Development
The control law and the maintenance machine are pure Python with no Home Assistant imports, so they run anywhere:
cd goodwe_controller
python3 test_control.py
python3 test_maintenance.py
Both must pass before shipping any change. They are not unit-test theatre —
each assertion corresponds to a rule whose absence produced an observed failure
on real hardware, and the comments in control.py say which.
Compatibility
Check the serial number, not the model name. Characters 6-8 of the serial are the platform tag:
| tag | platform | verdict |
|---|---|---|
ESU EMU ESA BPS BPU EMJ IJL |
105 — ES/EM/BP, AA55-era meter bus | supported |
SPB SPN |
745 — SBP G2 (GW…-SBP-20) |
no |
ESN ESC |
745 — ES G2 (GW…-ES-20) |
no |
ETU EHU BTU … |
205/745/753 — ET/EH/BT hybrids | no |
SDT DST MSU NSU … |
PV-only inverters — no battery to control | no |
A "-20" or "G2" suffix means a different platform with a different meter
protocol. The tags come from the goodwe library's PLATFORM_105_MODELS, which
is also what Home Assistant's own integration uses to pick a protocol.
- GoodWe ES / BP family inverters (AA55 / RS485 meter-bus generation)
- The protocol is reverse-engineered. There is no vendor contract, and a firmware change on GoodWe's side could break every installation at once. Say so when you sell it.