glenn schrooyenandClaude Opus 5 547d796c5d CFG-01 review: widen the rule, refuse the firmware-veto case, fix the stop footgun
Review findings, all confirmed in code before changing anything.

THE RULE DID NOT AUTHORISE ITS OWN BEST REFUSAL. The stated test was
"makes a safety mechanism inoperative, or makes a stated limit untrue",
and a blank setpoint_entity does neither - layer 1 pinning the inverter
at 0 W is the failsafe WORKING, as validate.py's own text admitted. The
real justification is a second, separate category: the add-on is inert
and indistinguishable from healthy. Stated as (a) and (b), with each
refusal tagged, and with both halves explicitly bounded - (a) is not
"any two numbers that could disagree", (b) is not "anything degraded".
Left implicit, the gap is where trivia-creep comes back in.

meter_max_age_s ABOVE THE FIRMWARE'S VETO IS NOW REFUSED. The schema
allows int(5,300); the firmware's threshold is a compile-time
`max_age_s: "30"` and it trips layer 1 at `p1_age_s >= 30`. At 120 the
add-on believes a 119 s reading is fresh and keeps commanding while the
board has already vetoed and is holding at 0 W - healthy meter, running
controller, nothing moving. Structurally identical to the max_w case,
and unlike max_w it is settable on this install, so the headline
behaviour finally has a live demonstration. That firmware file's own
comment says a lower bound on this "belongs in CFG-01, not here".

Only ABOVE is refused: below the veto the add-on gives up first, which
is fail-safe and visible on its own status page. Scoped to P1 being
enabled, because meter_max_age_s governs nothing otherwise.
FIRMWARE_INGEST_VETO_S cannot be imported from a compile-time YAML
substitution, so it carries a note on the single direction in which it
can go stale - and a warning that TEL-06 is editing `ingest_stale`, so a
matching integer may stop meaning a matching rule.

stop= WAS A LIVE FOOTGUN. It defaulted to None, which made a Controller
that cannot stop itself the DEFAULT one. On the late-refusal path that
meant: log the banner, return, and leave the process alive forever with
no control loop and no exit - the exact "inert but looks healthy"
failure this module exists to refuse. Now required and keyword-only, so
the broken shape does not construct; test_p1.py's five call sites pass
an Event.

That whole path had no test and no live demo. It has one now: it drives
run_control() against a device that only reports a narrower range once
the loop starts, and asserts it refuses, signals, returns, and writes
NOTHING - plus the converse, that an agreeing device leads to real
writes. This also covers the max_w composition that cannot be reached
through the Supervisor on the live install.

max_w <= 0 is refused. Schema-blocked in production, but
validate_startup_config() is the simulation suite's entry point too, and
a non-positive max_w inverts the arbiter's supervised bounds into a
contradiction that reads as a safety trip rather than a typo.

Verified live 2026-08-28 (backup goodwe_controller-cfg01r2-1787940076):
meter_max_age_s 120 refused with a message naming 120, 30, and THE
FIRMWARE WINS; no traceback; add-on restored byte-exact and running.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01Du77usMj8XNKNFZGmUiWDa
2026-08-28 20:05:10 +02:00

GoodWe RS485 Controller — Home Assistant add-on repository

Replaces a GoodWe battery inverter's vendor controller with a local one: holds net grid exchange at zero by emulating the inverter's smart meter over RS485, and runs the monthly battery maintenance cycle the vendor box was doing.

repository.yaml            add-on repository metadata
goodwe_controller/         the add-on
  config.yaml              manifest + options schema (the per-site config form)
  app/                     the controller
    control.py             the control law — pure functions, no I/O
    maintenance.py         the monthly cycle state machine
    hass.py                Supervisor/Core API access
    store.py               persistent state in /data
    mqtt.py                optional status entities
    web.py                 ingress UI
    main.py                orchestration, heartbeat, failsafe behaviour
  test_control.py          runnable checks — no framework needed
  test_maintenance.py      runnable checks — walks a full cycle in fake time
  DOCS.md                  the add-on's documentation tab
firmware/goodwe-master.yaml  ESPHome config for the T-CAN485
estop/rs485_log.py           optional RS485 e-stop / bus witness
docs/GoodWe-RS485-Field-Guide.pdf  the guide techs carry (10pp, A4)
docs/build_guide.py          its single source - rebuilds the HTML and PDF
FIELD-GUIDE.md             how to edit and rebuild the guide

Picking this up after a break? Read HANDOVER.md first — current state, what is known broken, and what to do next.

Install

Settings → Add-ons → Add-on store → ⋮ → Repositories → add

https://gittea.kammenstraatha.duckdns.org/admin/goodwe-addon

then install GoodWe RS485 Controller.

⚠️ The repository must be PUBLIC for this to work. Home Assistant clones it anonymously; against a private repo the store shows nothing and gives no useful error. If it must stay private, install locally instead: copy goodwe_controller/ into the machine's /addons/ folder, then ha store reload — it appears as a Local add-on.

⚠️ Bump version: in goodwe_controller/config.yaml for every change. Supervisor keys the built image by that version, so without a bump it silently reuses the old image and your fix appears not to work — on your bench and on every client's machine.

Requires Home Assistant OS or Supervised. Add-ons cannot be installed on HA Container or Core.

Read this first

The inverter holds its last command forever. It has no meter-timeout of its own — a controller that dies mid-command leaves the battery running until a human intervenes. Measured on real hardware: 5 kW of discharge held for 113 seconds after a controller went silent.

Three layers exist because of that, and only the third covers the Home Assistant machine itself dying:

  1. ESP32 watchdog — no fresh setpoint for ~30 s → command 0 W, and keep commanding it.
  2. Wind-down before firmware updates — 0 W written before the update starts.
  3. RS485 e-stop (optional) — writes 0 W after 30 s of total bus silence.

Sites sold without the e-stop must have the acknowledgement in FIELD-GUIDE.md §10 signed.

Development

The control law and the maintenance machine are pure Python with no Home Assistant imports, so they run anywhere:

cd goodwe_controller
python3 test_control.py
python3 test_maintenance.py

Both must pass before shipping any change. They are not unit-test theatre — each assertion corresponds to a rule whose absence produced an observed failure on real hardware, and the comments in control.py say which.

Compatibility

Check the serial number, not the model name. Characters 6-8 of the serial are the platform tag:

tag platform verdict
ESU EMU ESA BPS BPU EMJ IJL 105 — ES/EM/BP, AA55-era meter bus supported
SPB SPN 745 — SBP G2 (GW…-SBP-20) no
ESN ESC 745 — ES G2 (GW…-ES-20) no
ETU EHU BTU … 205/745/753 — ET/EH/BT hybrids no
SDT DST MSU NSU … PV-only inverters — no battery to control no

A "-20" or "G2" suffix means a different platform with a different meter protocol. The tags come from the goodwe library's PLATFORM_105_MODELS, which is also what Home Assistant's own integration uses to pick a protocol.

  • GoodWe ES / BP family inverters (AA55 / RS485 meter-bus generation)
  • The protocol is reverse-engineered. There is no vendor contract, and a firmware change on GoodWe's side could break every installation at once. Say so when you sell it.
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