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TEL-05
@@ -0,0 +1,10 @@
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# This add-on is deployed to a Linux container. core.autocrlf=true on the
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# authoring box gave the checkout CRLF, so a plain copy shipped CRLF files -
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# run.sh with CRLF is a "bad interpreter" failure, and any hash-based drift
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# check between repo and deployment fails for a reason that has nothing to do
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# with the code. Deploy with:
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# git -c core.autocrlf=false archive release/1.0 goodwe_controller | tar -x
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# which is how 0.3.0 went out, byte-identical to the blobs.
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* text=auto eol=lf
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*.png binary
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*.gz binary
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@@ -1,5 +1,115 @@
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# Changelog
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## Unreleased
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**TEL-05.** A fourth `meter_source`, `homewizard_local`, which polls a
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HomeWizard P1's **own local API** (`GET /api/v1/data`) instead of watching a
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Home Assistant entity. Set `p1_host` to the meter's address; `meter_poll_s`
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(default 5 s, the meter's own update rate) sets the cadence.
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✅ **This is the first transport whose `sensor.p1_sample_age_s` measures when
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the meter *reported*, and therefore the first one a firmware watchdog may
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threshold.** Every HTTP response is an arrival: the meter answered, now, with
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its current reading, and whether the *number* moved is not consulted. Home
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Assistant cannot express that at all — a repeated reading emits no
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`state_changed`, advances `last_reported` on neither serialiser, and
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`state_reported` is not subscribable ("Event filter is required"). On
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`ha_signed` that made a healthy meter under a flat load indistinguishable from
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a dead one, and our own capture of this house's meter goes 42.2 s and 97.0 s
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between changes — both past the default `meter_max_age_s` of 30, i.e. a false
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trip to 0 W on a meter that is fine. If you have a HomeWizard P1, move to this
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mode.
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Everything TEL-01 established is reused, not re-implemented: ingest
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timestamping, `meter_max_age_s`, the clock-recomputed age, the plausibility
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bounds and the §20 unsigned-decode rejection, and the same `split_signed` sign
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convention `ha_signed` uses. A failed or timed-out poll submits nothing, so it
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is a *missing* reading — never 0 W — and it does not reset the age.
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Verified on the ENV-01 rig against `sim/hwsim.py`, steady and with `--fault
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freeze` injected. Still defaults to `off`.
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⚠️ **An arrival stamp still cannot see a *frozen* meter**, and no arrival
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detector can: a meter answering `200 OK` forever with a stale number is
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arriving. The local API does expose what the HA path never had — the
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`total_power_*_kwh` registers stop advancing — and the transport tracks it as
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`unchanged_s`, but that is deliberately **not** folded into the age and not
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thresholded: this controller regulates grid power toward ~0 W, and at a
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converged −10 W the export register needs six minutes to move by its 1 Wh
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resolution while the power figure legitimately repeats. Thresholding it at 30 s
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would rebuild the false-trip limit cycle at the exact operating point we aim
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for. Freeze detection needs the low-power case solved first, separately. It is
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shown on the status page's P1 line instead — leaving it unthresholded only
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holds up if a human can read it, so now they can.
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**TEL-04.** A third `meter_source`, `ha_signed`, reading **one signed** Home
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Assistant entity: positive = import, negative = export. That is the shape a
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HomeWizard P1 publishes (`sensor.p1_meter_active_power`), and it is the meter
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actually fitted here - which neither TEL-01 transport can read, because
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`ha_dsmr` needs two unsigned registers and refuses a negative one, i.e. every
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exporting telegram. Set `p1_net_entity`, and `p1_phase_net_entities` for the
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per-phase capacity-tariff figures on a three-phase connection.
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Everything TEL-01 established is inherited rather than re-implemented - the
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new transport is a subclass of the `ha_dsmr` one overriding only which
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entities it wants and how they become a sample. So ingest timestamping,
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`meter_max_age_s`, `sensor.p1_sample_age_s` recomputed against the clock and
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republished once a second, the plausibility bounds, and `unavailable` /
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`unknown` treated as a *missing reading and never 0 W* all behave identically
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across the three sources.
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Still defaults to `off`; an existing install is unaffected until it opts in.
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⚠️ **`sensor.p1_sample_age_s` is published on `ha_signed`, but must not yet be
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thresholded by the ESP32 stale-input watchdog.** On the HA WebSocket paths the
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age is stamped from `state_changed`, so it measures time since the value
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*changed*, not since the meter *reported* - and Home Assistant exposes no
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arrival signal for a repeated reading (no `state_changed`, no `last_reported`
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movement on either serialiser, and `state_reported` is not subscribable over
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the WebSocket). Measured on the ENV-01 rig against the real HomeWizard
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integration. `ha_dsmr` mostly escapes it because a telegram moves several
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entities at once; `ha_signed` has one, so a healthy meter under a flat load is
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indistinguishable from a dead one. Our own capture has the house meter going
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42.2 s and 97.0 s between changes. Raising `meter_max_age_s` does not fix that,
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it only chooses which error you get; the fix is an arrival stamp from the meter
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itself and is a separate ticket. Full detail in DOCS.md.
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## 0.3.0
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**SAFETY-04.** The control law's integrator is now an explicit accumulator,
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bounded independently of the output clamp instead of inheriting whatever
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headroom the clamp happened to leave. It also freezes while the inverter is
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not tracking, rather than continuing to wind up against a command nothing is
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acting on. `integrator_max_w` (default `0`) governs the bound; `0` means
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"follow `max_w`", which is the existing behaviour.
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Behaviour is unchanged at the defaults - a 4,928-case equivalence sweep
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against the previous control law confirms it decides identically at
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`integrator_max_w: 0`.
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**TEL-01.** P1 meter ingestion, so a Belgian P1's two unsigned registers
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(consumption, injection) no longer need a hand-written signed template
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sensor: the subtraction moves into the add-on, done once and tested. Two
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transports, chosen with the new `meter_source` option: `ha_dsmr` subscribes
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to the DSMR integration over the HA WebSocket, `mqtt_p1` reads a topic.
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Defaults to `off`, which keeps the existing `meter_entity` path untouched -
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nothing changes for an install that does not opt in.
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Enabling it publishes `sensor.p1_sample_age_s`: seconds since the newest
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accepted telegram, recomputed against the clock and republished roughly once
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a second rather than only when a telegram lands. That is deliberate - Home
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Assistant only pushes a state on change, so a meter sitting at a genuinely
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constant reading would otherwise look identical to a dead one. Watching the
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age instead means a frozen meter shows a climbing age, not a flat line. The
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firmware watchdog subscribes to this exact entity id.
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Known limits, both already in DOCS.md: on `mqtt_p1`, a bridge stuck
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republishing its last telegram still "arrives", so the age cannot detect
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that particular failure - prefer `ha_dsmr` where both are available. And a
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dead P1 meter takes 45 s to reach 0 W commanded (30 s for `meter_max_age_s`
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to call the reading stale, then 15 s of `stale_input_s` on top), which is
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`meter_max_age_s` and `stale_input_s` stacking, not either one alone.
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## 0.2.1
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`target_grid_w` (default -10 W): what the meter should rest at. The deadband
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+239
-2
@@ -48,6 +48,219 @@ Use the ESP32's readings rather than the inverter's cloud or dongle sensors:
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those serve cached values, and a stale reading here ends the maintenance charge
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phase having charged nothing.
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### P1 meter ingestion
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`meter_entity` above expects one signed sensor, which usually means a template
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someone wrote by hand. Setting `meter_source` moves the whole derivation into
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the add-on, where it is done once and tested, and replaces `meter_entity`
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entirely.
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Which mode you want depends on what your P1 reader publishes, and there are two
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shapes in the wild:
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- **Two unsigned registers**, consumption and injection, which is what a Belgian
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P1 read over DSMR gives you → `ha_dsmr`, or `mqtt_p1` for a bridge. The add-on
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subtracts them.
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- **One signed figure**, positive = import and negative = export, which is what
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a HomeWizard P1 gives you (`sensor.p1_meter_active_power`) → `ha_signed`. The
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add-on splits it. `ha_dsmr` **cannot** read this: it wants two registers and
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rejects a negative one outright, which is every exporting telegram.
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Either way, do not build the missing shape out of template sensors. The point of
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`meter_source` is that the sign convention is derived in one tested place rather
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than in YAML nobody reviews underneath a safety input.
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> ✅ **If your meter is a HomeWizard P1, use `homewizard_local`, not
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> `ha_signed`.** It reads the same meter and produces the same numbers, but it
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> polls the meter directly instead of watching a Home Assistant entity — and
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> that is the difference between an age sensor a watchdog can threshold and one
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> it cannot. See "`sensor.p1_sample_age_s`" below; `ha_signed` remains for
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> installs where the meter is only reachable through Home Assistant.
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> ⚠️ **`ha_dsmr` and `mqtt_p1` have never processed a telegram from real
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> hardware.** No meter in this installation uses either one. Both were written
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> to the assumption in `specs.md` §5.2 that a Belgian P1 exposes two unsigned
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> registers, and the meter actually fitted here does not — it is the HomeWizard
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> P1 that `ha_signed` reads. They are covered by the unit checks in `test_p1.py`
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> and by an end-to-end test against a fake Home Assistant, and nothing more.
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>
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> This is recorded because the realistic way it bites is someone debugging a
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> meter problem months from now treating those two paths as proven and looking
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> for the fault elsewhere. If you are the first person to point one at a real
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> meter, expect to find something, and please update this note when you do.
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| option | default | meaning |
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|---|---|---|
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| `meter_source` | `off` | `off` keeps `meter_entity`. `ha_dsmr` subscribes to the DSMR integration over the HA WebSocket; `mqtt_p1` reads a topic; `ha_signed` subscribes to one signed entity over the HA WebSocket; `homewizard_local` polls a HomeWizard P1's own local API, bypassing Home Assistant |
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| `meter_phases` | 1 | 1 or 3. Must match the telegram, or every telegram is rejected and logged |
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| `meter_max_age_s` | 30 | Beyond this the reading is stale and grid power reads as *missing*. On its own it does **not** command 0 W — see the timing note below. It is also the longest a reading is held forward into the 15-minute average |
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| `meter_poll_s` | 5 | `homewizard_local` only. Seconds between polls. **Must be well under `meter_max_age_s`** — see below |
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| `p1_host` | | `homewizard_local` only. The meter's own address, `host` or `host:port` (e.g. `192.168.2.250`) |
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| `meter_mqtt_topic` | | `mqtt_p1` only |
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| `p1_import_entity` | | The **unsigned** consumption sensor. Do not point this at a signed template |
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| `p1_export_entity` | | The **unsigned** injection sensor |
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| `p1_phase_import_entities` | `[]` | L1..L3, in order. Needed for the capacity-tariff peak on a three-phase connection |
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| `p1_phase_export_entities` | `[]` | L1..L3, in order |
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| `p1_net_entity` | | `ha_signed` only. The **signed** net-power sensor: `+` import, `-` export |
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| `p1_phase_net_entities` | `[]` | `ha_signed` only. L1..L3, in order, each signed the same way. Needed for the capacity-tariff peak on a three-phase connection. **The list length must equal `meter_phases`** |
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Both per-phase lists are checked against `meter_phases` **once at startup**: a
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list of the wrong length disables P1 ingestion with an error in the log, rather
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than letting every telegram fail its phase-count check one at a time. Leaving
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the list empty is fine and is not an error — you simply get no per-phase
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figures, and therefore no capacity-tariff peak. On a three-phase connection
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that is a much bigger omission than it looks: on a surveyed reading here the
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phases carried 2769 W of import while the connection netted 187 W, so the
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billed quantity is understated roughly fifteenfold if the phases are missing.
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#### How long a dead meter takes to reach 0 W
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`meter_max_age_s` and `stale_input_s` **stack**. They are two different clocks
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and neither one is the whole answer:
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| step | option | default |
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|---|---|---|
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| telegrams stop, P1 sample goes stale, grid power starts reading *missing* | `meter_max_age_s` | 30 s |
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| inputs have been missing long enough for the loop to command 0 W | `stale_input_s` | 15 s |
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| **total, meter death → 0 W commanded by this add-on** | | **45 s** |
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So in P1 mode `stale_input_s` is *not* "how long inputs may be missing before
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commanding 0 W" measured from the meter dying — it is measured from the moment
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the P1 sample already went stale. Size the pair together: the ESP32's own
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watchdog commands 0 W after ~30 s of silence from this add-on regardless, and
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that layer is unaffected by either option.
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There is **no fallback to an inverter-side power figure**, deliberately. The
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inverter's own AC power tracks its battery almost perfectly and the real meter
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hardly at all, so a controller that failed over to it would be regulating
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against its own output while looking healthy.
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The `mqtt_p1` payload is one JSON object per telegram, and the schema is strict —
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a key it does not recognise is a telegram from something other than what was
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tested, and guessing a key here means guessing a kilowatt:
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```json
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{"import_w": 1234.0,
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"export_w": 0.0,
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"phases": [{"import_w": 500, "export_w": 0},
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{"import_w": 400, "export_w": 0},
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{"import_w": 334, "export_w": 0}],
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"timestamp": "2026-08-24T18:00:05+02:00"}
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```
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`phases` and `timestamp` are optional; `timestamp` must carry a UTC offset. Where
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it is present it is used for the age, which is what stops a retained message
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replayed on reconnect from presenting a ten-minute-old reading as current.
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#### `homewizard_local` — polling the meter instead of Home Assistant
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Set `p1_host` to the meter's address and the add-on does `GET /api/v1/data` on
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it every `meter_poll_s` seconds, reading `active_power_w` (signed, same
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convention as `ha_signed`) and the three `active_power_l{1,2,3}_w` fields. Home
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Assistant is not involved: no entity, no WebSocket, no integration to
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mis-configure. Per-phase figures are used only when the meter serves all
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`meter_phases` of them — a single-phase meter returns `null` for L2/L3, and the
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connection-level reading is still accepted on its own.
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**Why this mode exists:** every HTTP response is an *arrival*. The meter
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answered, now, with its current reading — whether or not the number moved. That
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is the signal `sensor.p1_sample_age_s` needs and the one Home Assistant cannot
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give it at all (see the note below). It is also simply fewer moving parts: the
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five-second cadence is the meter's own, rather than an integration's polling of
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it re-published as a state change.
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**Cadence.** The age is never fresher than the poll interval, so:
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| | |
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|---|---|
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| meter's own update rate | ~5.0 s (measured 4.97 s) |
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| `meter_poll_s` default | 5 s — nothing to gain below the meter's own rate |
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| `meter_max_age_s` default | 30 s, i.e. six polls of headroom |
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| `meter_poll_s >= meter_max_age_s` | **refused at startup** — every reading would be stale before its successor arrived |
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| `meter_poll_s > meter_max_age_s / 2` | warned — one missed poll makes the reading stale |
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A failed poll — timeout, connection refused, non-200, unparseable body — is a
|
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**missing** reading. It submits nothing, so the reading does not become 0 W, the
|
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last good value and its timestamp are left alone, and the age goes on climbing.
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That is exactly what a dead meter should look like.
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**What it still cannot see: a frozen meter.** A meter that answers `200 OK`
|
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forever with a stale number is arriving, so no arrival detector — this one
|
||||
included — can tell it from a healthy one. The local API does expose the raw
|
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material the HA path never had (the `total_power_*_kwh` registers stop
|
||||
advancing), and the transport tracks it as `unchanged_s`, but it is deliberately
|
||||
*not* folded into the age and *not* thresholded: this controller regulates grid
|
||||
power toward ~0 W, and at a converged −10 W the export register needs six
|
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minutes to move by its 1 Wh resolution while the power figure legitimately
|
||||
repeats. Thresholding that at 30 s would rebuild the false-trip limit cycle at
|
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the exact operating point the controller aims for. Freeze detection is a
|
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separate problem and needs the low-power case solved first.
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You read it yourself instead: the add-on's status page shows it on the P1 line,
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as `… 4 rejected, measurement unchanged for 312 s`. On a house drawing real
|
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power that figure stays in the seconds; minutes of it while the load is clearly
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not near zero is the meter to go and look at.
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||||
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#### `sensor.p1_sample_age_s`
|
||||
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||||
Published over MQTT discovery whenever a broker is available: **seconds since the
|
||||
newest accepted telegram**, refreshed every second rather than only when a
|
||||
telegram lands. The ESP32's stale-input watchdog subscribes to this exact entity
|
||||
id, so do not rename it.
|
||||
|
||||
The reason it is recomputed against the clock is that Home Assistant only pushes
|
||||
a state when the state *changes*. A meter sitting at a genuinely constant reading
|
||||
emits nothing, which is indistinguishable — to anything watching the value — from
|
||||
a meter that has died. Watching the age instead separates the two: it climbs when
|
||||
telegrams stop and resets when they arrive, whatever the reading says.
|
||||
|
||||
The entity is only created when `meter_source` is not `off`. With P1 ingestion
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disabled there is nothing feeding it, and an age sensor climbing with no ingester
|
||||
behind it would trip the firmware watchdog on a system that is working fine.
|
||||
|
||||
> **Known limit, `mqtt_p1`.** The age measures *arrival*. On the MQTT path a
|
||||
> bridge that is stuck republishing its last telegram keeps arriving, so the age
|
||||
> stays near zero and a frozen meter still looks fresh. Detecting *that* needs a
|
||||
> change-detector rather than an arrival-detector, and it is not in this version.
|
||||
|
||||
> ⚠️ **Known limit, `ha_signed` — do not drive a watchdog off this age yet.**
|
||||
> On the HA WebSocket paths the age is stamped when a `state_changed` arrives,
|
||||
> which means it measures *time since the value last changed*, not time since
|
||||
> the meter last reported. Home Assistant offers nothing better: a repeated
|
||||
> reading produces no `state_changed`, does **not** advance `last_reported` on
|
||||
> either the REST or the WebSocket serialiser, and `state_reported` cannot be
|
||||
> subscribed to over the WebSocket at all (`Event filter is required for event
|
||||
> state_reported`). All three measured on the ENV-01 rig against the real
|
||||
> HomeWizard integration with the meter frozen: 0 `state_changed` in 70 s and no
|
||||
> timestamp movement anywhere.
|
||||
>
|
||||
> `ha_dsmr` mostly escapes this because a DSMR telegram updates several entities
|
||||
> and something in the set almost always moves. **`ha_signed` has exactly one
|
||||
> entity, so a healthy meter under a flat load is indistinguishable from a dead
|
||||
> one.** This is not hypothetical: in our own captures
|
||||
> (`sim/scenarios/ha-p1_meter_active_power-2026-08-20.json`) the real house meter
|
||||
> went **42.2 s and 97.0 s** between changes, and 23 Aug peaks at 29.1 s — all
|
||||
> past the default `meter_max_age_s` of 30.
|
||||
>
|
||||
> So `sensor.p1_sample_age_s` on `ha_signed` is safe to *read*, and it is
|
||||
> correct whenever the value is moving, but it must not yet be thresholded by
|
||||
> the ESP32 stale-input watchdog: a quiet house would trip the battery to 0 W.
|
||||
> Raising `meter_max_age_s` is **not** the fix — the two conditions produce an
|
||||
> identical signal, so a bigger number only chooses which of the two errors you
|
||||
> get. The real fix is an arrival stamp the meter itself provides — and that now
|
||||
> exists: **`meter_source: homewizard_local`**. If you have a HomeWizard P1,
|
||||
> switch to it. If your meter is only reachable through Home Assistant, this
|
||||
> limit still applies to you and the watchdog threshold still must not be armed.
|
||||
|
||||
**Where the age is trustworthy:**
|
||||
|
||||
| mode | the age measures | safe to threshold from firmware |
|
||||
|---|---|---|
|
||||
| `homewizard_local` | time since the meter **answered** | **yes** — every HTTP response is an arrival |
|
||||
| `ha_dsmr` | time since one of several entities changed | no — statistically usually fine, which is a masked bug, not an absent one |
|
||||
| `ha_signed` | time since the one entity changed | **no** — see above |
|
||||
| `mqtt_p1` | time since a message arrived | arrivals yes, but a stuck bridge republishing keeps arriving |
|
||||
|
||||
### Control
|
||||
|
||||
| option | default | meaning |
|
||||
@@ -59,11 +272,35 @@ phase having charged nothing.
|
||||
| `target_grid_w` | -10 | What the meter should rest at. Negative = a slight export |
|
||||
| `step_w` | 10 | Quantisation |
|
||||
| `saturation_w` | 500 | Divergence that counts as "the inverter is at a limit" |
|
||||
| `saturation_cycles` | 3 | How many consecutive cycles before freezing. **Do not set to 1** |
|
||||
| `saturation_cycles` | 3 | How many consecutive cycles before freezing. A cycle is one *changed* meter reading, not a fixed period - see the note below. **Do not set to 1** |
|
||||
| `integrator_max_w` | 0 | Bound on the loop's accumulator, and 0 means "same as `max_w`". Caps how much stale error can be waiting to unwind when the sign flips. **Do not raise it above `max_w`** - the output clamp already bounds what is commanded, so the only thing extra headroom buys is more cycles of wrong-direction power after every saturation event. Lowering it below `max_w` is the useful direction |
|
||||
| `heartbeat_s` | 10 | Refresh interval; must stay well under the firmware watchdog |
|
||||
| `stale_input_s` | 15 | How long inputs may be missing before commanding 0 W |
|
||||
| `stale_input_s` | 15 | How long inputs may be missing before commanding 0 W. In P1 mode this clock starts only *after* `meter_max_age_s` has already expired — the two stack, see "How long a dead meter takes to reach 0 W" |
|
||||
| `auto_start` | false | Start controlling on boot (only after commissioning) |
|
||||
|
||||
#### Saturation is counted in cycles, not seconds
|
||||
|
||||
The specification states the saturation window as **"> 10 s"**. This add-on counts
|
||||
**cycles** instead, and that is a deliberate, accepted deviation rather than an
|
||||
oversight - the acceptance criterion is not met as literally written.
|
||||
|
||||
A cycle here is one *changed* meter reading: the controller only runs the loop when the
|
||||
meter value differs from the previous poll. At the reference P1's ~5 s update rate the
|
||||
default of 3 cycles is usually around 15 s, but there is **no guaranteed wall-clock
|
||||
window** - a meter that repeats the same value stalls the counter for as long as it
|
||||
repeats.
|
||||
|
||||
Two reasons that is acceptable:
|
||||
|
||||
- the control law is a pure function with no clock, which is what makes it testable
|
||||
without hardware, and a seconds-based window would have to live in the controller;
|
||||
- a stalled counter is a detection-latency limit and not a runaway risk. The condition
|
||||
that stalls it - an unchanging meter - stops the whole loop, so nothing accumulates
|
||||
while it is stalled.
|
||||
|
||||
If a guaranteed window matters on your site, raise `saturation_cycles` for a fast meter,
|
||||
and treat the figure as "N meter updates" rather than "N seconds".
|
||||
|
||||
#### Why `target_grid_w` is not zero
|
||||
|
||||
The deadband is a one-way ratchet: any resting point inside it holds until
|
||||
|
||||
@@ -28,6 +28,22 @@ class Tuning:
|
||||
step_w: int = 10
|
||||
saturation_w: float = 500.0
|
||||
saturation_cycles: int = 3
|
||||
# The integrator's own bound. None means "follow max_w", which is the
|
||||
# default and the recommended setting.
|
||||
#
|
||||
# ⚠️ DO NOT RAISE THIS ABOVE max_w without a measurement to justify it.
|
||||
# Every watt of integrator above the rail is a watt of wind that has to be
|
||||
# burned off before the command can start moving the other way, i.e. extra
|
||||
# cycles of discharge into an already-exporting meter after every
|
||||
# saturation event. Measured on the closed-loop sim, 4000 W load dropped to
|
||||
# 0: at integrator_max_w == max_w the command is 1000 W two cycles later; at
|
||||
# 1.5x max_w it is 1800 W. The output clamp already bounds what reaches the
|
||||
# wire, so headroom here buys nothing but unwind latency.
|
||||
#
|
||||
# It is a separate key because it has to be able to be SMALLER than max_w,
|
||||
# which is the only direction that buys anything: it caps unwind latency
|
||||
# below what the rail implies. Merging it into max_w would take that away.
|
||||
integrator_max_w: float | None = None
|
||||
# What the meter should rest at, in W. Negative = a slight export.
|
||||
# ⚠️ The deadband is a one-way ratchet: any resting point inside it holds
|
||||
# forever, and the meter's IMPORT register counts every positive one with
|
||||
@@ -44,6 +60,10 @@ class Decision:
|
||||
sat_count: int
|
||||
frozen: bool
|
||||
reason: str
|
||||
# The integrator AFTER this cycle, before the output clamp, the slew limit
|
||||
# and quantisation. Carry it back in as `i_w` next cycle; that is what keeps
|
||||
# it a separate quantity from the command.
|
||||
i_w: float = 0.0
|
||||
|
||||
|
||||
def compute(
|
||||
@@ -52,12 +72,14 @@ def compute(
|
||||
actual_w: float,
|
||||
tuning: Tuning,
|
||||
sat_count: int = 0,
|
||||
i_w: float | None = None,
|
||||
) -> Decision:
|
||||
"""One control cycle. A cycle is one meter update (~5 s on a HomeWizard P1).
|
||||
|
||||
`prev_w` what we last commanded
|
||||
`grid_w` net grid power, + = importing
|
||||
`actual_w` what the inverter reports it is doing, + = discharging
|
||||
`i_w` the carried integrator, or None to seed it from `prev_w`
|
||||
"""
|
||||
reason = "tracking"
|
||||
|
||||
@@ -71,6 +93,21 @@ def compute(
|
||||
# on EVERY large correction, because the plant itself needs 3-6 s to settle
|
||||
# while a cycle is ~5 s. Requiring N consecutive saturated cycles is what
|
||||
# lets slew be larger than saturation_w.
|
||||
#
|
||||
# The spec states this window twice and differently: "> 10 s" (§11.2) and
|
||||
# "3 samples" (§10.3). This counts CYCLES, and a cycle is not a unit of
|
||||
# time: run_control() calls cycle() only when the meter value CHANGES
|
||||
# (`if self.grid != last_grid`), so three cycles is three distinct meter
|
||||
# readings and nothing more. At the reference P1's ~5 s update rate that is
|
||||
# usually ~15 s, but there is no upper bound on it - a meter that repeats a
|
||||
# value stalls the counter.
|
||||
#
|
||||
# That is a detection-latency limit, not a windup hazard: the same
|
||||
# condition that stalls the counter stalls the whole loop, so nothing
|
||||
# accumulates in the meantime either. If a wall-clock window is ever
|
||||
# required, it belongs in Controller (which has a clock) and not here.
|
||||
# ponytail: this function is worth keeping clockless; the ceiling is that
|
||||
# saturation_cycles cannot express a guaranteed number of seconds.
|
||||
saturated_now = abs(prev_w - actual_w) > tuning.saturation_w
|
||||
sat_count = min(sat_count + 1, 10) if saturated_now else 0
|
||||
frozen = sat_count >= tuning.saturation_cycles
|
||||
@@ -83,11 +120,82 @@ def compute(
|
||||
# 70 s" is how a healthy loop is recognised at a glance, and a command
|
||||
# frozen where it should not be is how two real bugs were caught.
|
||||
error = grid_w - tuning.target_grid_w
|
||||
|
||||
# --- the integrator ----------------------------------------------------
|
||||
# This loop is in velocity form: the accumulator IS the commanded power, so
|
||||
# "the integrator" and "the output" were one variable and could not be
|
||||
# bounded apart. `i_w` is that accumulator made explicit; main.py carries it
|
||||
# between cycles, which is what turns the two clamps into two limits.
|
||||
#
|
||||
# Passing i_w=None re-seeds it from the last command every cycle. With
|
||||
# integrator_max_w following max_w that reduces this function to the exact
|
||||
# velocity form it replaced, frozen branch included - asserted by an
|
||||
# exhaustive comparison against a transcription of the old law in
|
||||
# test_control.py, not by inspection. Break either the gate or the bound
|
||||
# below and that test is what tells you the equivalence went with it.
|
||||
if i_w is None:
|
||||
i_w = float(prev_w)
|
||||
limit = tuning.max_w if tuning.integrator_max_w is None else tuning.integrator_max_w
|
||||
|
||||
if abs(error) < tuning.deadband_w:
|
||||
want = prev_w
|
||||
reason = "deadband"
|
||||
else:
|
||||
want = prev_w + tuning.gain * error
|
||||
moved = i_w + tuning.gain * error
|
||||
# ⚠️ Freeze means "may not wind FURTHER in the direction it is already
|
||||
# pushing". It may fall, cross zero, or reverse outright.
|
||||
#
|
||||
# It must NOT be encoded as "only corrections that shrink |i_w|": that
|
||||
# is unsatisfiable for BOTH signs of error whenever the correction is
|
||||
# larger than twice the integrator, i.e. every time the integrator is
|
||||
# near zero. The loop then sits at its last value forever, because what
|
||||
# clears the freeze is the inverter tracking again and not-tracking is
|
||||
# the definition of saturation. Measured on that encoding: 0 W held
|
||||
# indefinitely into a 2 kW import, where this form recovers next cycle.
|
||||
#
|
||||
# This is the same asymmetric rule the output freeze uses below, which
|
||||
# has been in service on real hardware. It is applied here as well
|
||||
# because the requirement is that the INTEGRATOR stop accumulating, not
|
||||
# only the command.
|
||||
#
|
||||
# ⚠️ EXACTLY ZERO IS ITS OWN CASE, and it must be handled explicitly
|
||||
# rather than falling into one of the two branches. "May not wind
|
||||
# further in the direction it is already pushing" has no referent at
|
||||
# zero: nothing is wound, and neither direction is "further". Writing
|
||||
# this as `if i_w > 0 ... else ...` silently files zero under
|
||||
# rising-only and permanently blocks the first push toward charging -
|
||||
# the same deadlock as the shrink-only encoding above, mirrored in sign,
|
||||
# and reachable because main.py resets i_w to exactly 0.0 on every stop
|
||||
# and every reseed. Measured before the fix: 12 800 of 25 920 frozen
|
||||
# ticks at i_w == 0.0 held the integrator, 8 304 of them changing the
|
||||
# emitted command, worst case abandoning a 2 kW charge into a 4 kW
|
||||
# export.
|
||||
#
|
||||
# Freezing at zero would also be pointless: the freeze exists to stop
|
||||
# accumulation running away, and a first step from zero is bounded by
|
||||
# the gain, the output clamp and the slew limit like any other.
|
||||
if not frozen or i_w == 0.0:
|
||||
i_w = moved
|
||||
elif i_w > 0:
|
||||
i_w = min(moved, i_w)
|
||||
else:
|
||||
i_w = max(moved, i_w)
|
||||
|
||||
# ⚠️ Applied EVERY cycle, frozen or not: the freeze is conditional, this
|
||||
# bound is not. It is what makes the worst-case unwind time finite and
|
||||
# knowable instead of a function of how long the error happened to stand.
|
||||
bounded = max(-limit, min(limit, i_w))
|
||||
if bounded != i_w:
|
||||
# ⚠️ SAFETY-03 (alarm whenever the loop winds into a rail) must watch
|
||||
# for THIS, not for "clamped" below. At the default limit == max_w the
|
||||
# integrator bound is reached first and the command derived from it can
|
||||
# then never exceed max_w, so "clamped" is unreachable on a default
|
||||
# install - it survives only for a configuration that deliberately lets
|
||||
# the integrator run above the rail. Two reasons rather than one
|
||||
# because the two events want different alarms: "i-clamped" is the loop
|
||||
# winding, "clamped" is a command that came out over the rating anyway.
|
||||
reason = "i-clamped"
|
||||
i_w = bounded
|
||||
want = i_w
|
||||
|
||||
# ⚠️ Maintenance shaping (charge-only, cheap-window floor) used to live
|
||||
# here. It now belongs to arbiter.py as limit claims, so that precedence
|
||||
@@ -123,7 +231,7 @@ def compute(
|
||||
step = max(1, int(tuning.step_w))
|
||||
target = round(target / step) * step
|
||||
|
||||
return Decision(float(target), sat_count, frozen, reason)
|
||||
return Decision(float(target), sat_count, frozen, reason, float(i_w))
|
||||
|
||||
|
||||
def maintenance_charge_floor(
|
||||
|
||||
+115
-13
@@ -39,6 +39,7 @@ from .control import Tuning, compute, maintenance_charge_floor, peak_at_risk
|
||||
from .hass import HomeAssistant
|
||||
from .maintenance import IDLE, MaintConfig, Maintenance
|
||||
from .mqtt import MqttPublisher
|
||||
from .p1 import P1Ingest, build_source, is_enabled
|
||||
from . import web
|
||||
|
||||
OPTIONS_PATH = "/data/options.json"
|
||||
@@ -70,6 +71,11 @@ class Controller:
|
||||
step_w=int(opts.get("step_w", 10)),
|
||||
saturation_w=float(opts.get("saturation_w", 500)),
|
||||
saturation_cycles=int(opts.get("saturation_cycles", 3)),
|
||||
# 0 / unset means "follow max_w", which is the recommended
|
||||
# value. Read the note in control.py before raising it above
|
||||
# max_w: every watt above the rail is unwind latency.
|
||||
integrator_max_w=(float(opts["integrator_max_w"])
|
||||
if opts.get("integrator_max_w") else None),
|
||||
)
|
||||
self.maint = Maintenance(
|
||||
MaintConfig(
|
||||
@@ -85,10 +91,23 @@ class Controller:
|
||||
store,
|
||||
)
|
||||
|
||||
# P1 ingestion (TEL-01). `meter_source: off` keeps the original
|
||||
# single-entity meter_entity path, so an existing install is unchanged
|
||||
# until it opts in.
|
||||
self.p1 = P1Ingest(phases=int(opts.get("meter_phases", 1)),
|
||||
max_age_s=float(opts.get("meter_max_age_s", 30)))
|
||||
self.p1_enabled = is_enabled(opts)
|
||||
# Set by amain() once the transport is built, so the status page can show
|
||||
# what only the transport knows (homewizard_local's unchanged_s). Stays
|
||||
# None when P1 is off, or under a transport that has no such counter.
|
||||
self.p1_source = None
|
||||
|
||||
# live state
|
||||
self.auto = bool(store.data.get("auto", opts.get("auto_start", False)))
|
||||
self.target = 0.0
|
||||
self.sat_count = 0
|
||||
self.i_w = 0.0 # the loop's integrator, carried between cycles
|
||||
self.loop_w = None # what the loop asked for last cycle, or None
|
||||
self.reason = "starting"
|
||||
self.grid = self.soc = self.batt = None
|
||||
self.peak_fc = None
|
||||
@@ -114,8 +133,18 @@ class Controller:
|
||||
# -- io ------------------------------------------------------------------
|
||||
async def read_inputs(self) -> None:
|
||||
o = self.o
|
||||
self.grid = await self.hass.number(o.get("meter_entity", ""),
|
||||
bool(o.get("meter_invert")))
|
||||
if self.p1_enabled:
|
||||
# ⚠️ P1 is the only authoritative measurement of what the utility
|
||||
# sees (§5.1). When it is stale this is None, which falls into the
|
||||
# existing "inputs missing -> command 0 W" path below. There is
|
||||
# deliberately NO fallback to an inverter-side figure: the
|
||||
# inverter's own AC power correlates 0.998 with battery power and
|
||||
# 0.09 with the real meter, so a controller that failed over to it
|
||||
# would be regulating against its own output.
|
||||
self.grid = self.p1.net_w
|
||||
else:
|
||||
self.grid = await self.hass.number(o.get("meter_entity", ""),
|
||||
bool(o.get("meter_invert")))
|
||||
self.soc = await self.hass.number(o.get("soc_entity", ""))
|
||||
self.batt = await self.hass.number(o.get("batt_entity", ""),
|
||||
bool(o.get("batt_invert")))
|
||||
@@ -231,17 +260,36 @@ class Controller:
|
||||
# wish. If something outranked the loop, that is what the hardware
|
||||
# actually did, and the controller must track reality or it jumps
|
||||
# the moment it regains control.
|
||||
#
|
||||
# ⚠️ The integrator has to track the same reality, and it is no
|
||||
# longer prev_w, so it needs saying out loud: if the arbiter did not
|
||||
# give the loop what it asked for last cycle, the loop's
|
||||
# accumulated error belongs to a command that never happened.
|
||||
# Re-seed from what the hardware was actually told. This is the
|
||||
# failsafe case too - every layer-1 stop resolves to 0 W, so
|
||||
# entering failsafe re-seeds the integrator to zero and the first
|
||||
# cycle after release starts from zero instead of dumping the whole
|
||||
# stale period as power.
|
||||
if self.loop_w is None or self.target != self.loop_w:
|
||||
self.i_w = self.target
|
||||
decision = compute(
|
||||
prev_w=self.target,
|
||||
grid_w=self.grid,
|
||||
actual_w=self.batt,
|
||||
tuning=self.tuning,
|
||||
sat_count=self.sat_count,
|
||||
i_w=self.i_w,
|
||||
)
|
||||
if decision.frozen and self.sat_count < self.tuning.saturation_cycles:
|
||||
self.log_event(f"saturation freeze ({self.target:.0f} W vs {self.batt:.0f} W)")
|
||||
self.sat_count = decision.sat_count
|
||||
self.i_w = decision.i_w
|
||||
self.loop_w = decision.target_w
|
||||
claims.append(Claim.set("loop", P_LOOP, decision.target_w, decision.reason))
|
||||
else:
|
||||
# Stopped or blind: no accumulation may survive the outage.
|
||||
self.i_w = 0.0
|
||||
self.loop_w = None
|
||||
|
||||
resolution = resolve(claims)
|
||||
if resolution.contradiction:
|
||||
@@ -280,14 +328,26 @@ class Controller:
|
||||
await asyncio.sleep(1)
|
||||
|
||||
def publish(self) -> None:
|
||||
self.mqtt.publish({
|
||||
values = {
|
||||
"setpoint": self.target,
|
||||
"grid": self.grid,
|
||||
"battery": self.batt,
|
||||
"soc": self.soc,
|
||||
"phase": self.maint.phase,
|
||||
"status": "running" if self.auto else "stopped",
|
||||
})
|
||||
}
|
||||
# ⚠️ ONLY when P1 ingestion is actually running. The ESP32's stale-input
|
||||
# watchdog subscribes to sensor.p1_sample_age_s and forces the layer-1
|
||||
# failsafe once it reaches max_age_s. With meter_source off there is no
|
||||
# ingester feeding it, so published_age_s would be time-since-startup
|
||||
# climbing without bound - i.e. every existing install would cross the
|
||||
# threshold within 30 s and pin its inverter at 0 W forever. Publishing
|
||||
# nothing leaves the entity non-existent, which is the status quo and
|
||||
# what has_state() in the firmware is checking for.
|
||||
if self.p1_enabled:
|
||||
# Recomputed here, once a second, on purpose - see P1Ingest.
|
||||
values["p1_age"] = round(self.p1.published_age_s, 1)
|
||||
self.mqtt.publish(values)
|
||||
|
||||
async def shutdown(self) -> None:
|
||||
"""Deterministic wind-down. Do not skip this."""
|
||||
@@ -300,11 +360,39 @@ class Controller:
|
||||
def checks(self) -> list:
|
||||
o = self.o
|
||||
out = []
|
||||
for label, value, entity in (
|
||||
("grid power", self.grid, o.get("meter_entity")),
|
||||
("battery SoC", self.soc, o.get("soc_entity")),
|
||||
("battery power", self.batt, o.get("batt_entity")),
|
||||
):
|
||||
if self.p1_enabled:
|
||||
age = self.p1.published_age_s
|
||||
if self.p1.stale:
|
||||
out.append({"ok": False, "warn": False,
|
||||
"text": f"P1 meter ({o.get('meter_source')}): no reading for "
|
||||
f"{age:.0f} s (limit {self.p1.max_age_s:.0f} s)"
|
||||
+ (f" - last error: {self.p1.last_error}"
|
||||
if self.p1.last_error else "")})
|
||||
else:
|
||||
# ⚠️ unchanged_s is REPORTED, never thresholded and never folded
|
||||
# into the age - see HomeWizardLocalSource.unchanged_s for why
|
||||
# (at the converged -10 W this controller aims for, a 1 Wh
|
||||
# register needs ~6 minutes to move, so any limit false-trips at
|
||||
# the exact operating point we target). The whole argument for
|
||||
# leaving it unthresholded is that a human interprets it, which
|
||||
# requires a human being able to see it - so here it is. getattr:
|
||||
# only homewizard_local has one, and p1_source is None until
|
||||
# amain() builds the transport.
|
||||
unchanged = getattr(self.p1_source, "unchanged_s", None)
|
||||
out.append({"ok": True, "warn": False,
|
||||
"text": f"P1 meter ({o.get('meter_source')}): {self.p1.net_w:g} W, "
|
||||
f"{age:.0f} s old, {self.p1.samples} telegrams, "
|
||||
f"{self.p1.parse_errors} rejected"
|
||||
+ (f", measurement unchanged for {unchanged:.0f} s"
|
||||
if unchanged is not None else "")})
|
||||
rows = [("battery SoC", self.soc, o.get("soc_entity")),
|
||||
("battery power", self.batt, o.get("batt_entity"))]
|
||||
if not self.p1_enabled:
|
||||
# In P1 mode the check above replaces this one; leaving both in
|
||||
# would report "no entity configured" for a meter_entity that is
|
||||
# correctly unused, i.e. a permanent false NOT READY.
|
||||
rows.insert(0, ("grid power", self.grid, o.get("meter_entity")))
|
||||
for label, value, entity in rows:
|
||||
if not entity:
|
||||
out.append({"ok": False, "warn": False, "text": f"{label}: no entity configured"})
|
||||
elif value is None:
|
||||
@@ -431,6 +519,7 @@ async def amain() -> None:
|
||||
# observability, and the battery does not care. Caught broadly and on
|
||||
# purpose: this crashed the add-on once already (paho 1.x vs 2.x) and
|
||||
# took the control loop down with it.
|
||||
broker = None
|
||||
try:
|
||||
broker = await hass.mqtt_service()
|
||||
pub = MqttPublisher(
|
||||
@@ -438,6 +527,7 @@ async def amain() -> None:
|
||||
broker.get("port", 1883) if broker else 1883,
|
||||
broker.get("username") if broker else None,
|
||||
broker.get("password") if broker else None,
|
||||
omit=() if is_enabled(opts) else ("p1_age",),
|
||||
)
|
||||
except Exception as err: # noqa: BLE001
|
||||
_LOG.warning("MQTT unavailable (%s) - continuing without status entities", err)
|
||||
@@ -458,13 +548,25 @@ async def amain() -> None:
|
||||
with contextlib.suppress(NotImplementedError):
|
||||
loop.add_signal_handler(sig, stop.set)
|
||||
|
||||
task = asyncio.create_task(controller.run_control())
|
||||
tasks = [asyncio.create_task(controller.run_control())]
|
||||
|
||||
# P1 ingestion runs as its own long-lived task. ⚠️ It must not be driven
|
||||
# off the control loop: telegrams arrive every ~5 s and the loop would
|
||||
# decimate them, so the 15-minute average - the capacity-tariff billing
|
||||
# unit - would be computed from a fraction of the data.
|
||||
p1_source = build_source(opts, controller.p1, session, broker)
|
||||
if p1_source is not None:
|
||||
controller.p1_source = p1_source # so checks() can report on it
|
||||
tasks.append(asyncio.create_task(p1_source.run()))
|
||||
|
||||
await stop.wait()
|
||||
|
||||
await controller.shutdown()
|
||||
task.cancel()
|
||||
with contextlib.suppress(asyncio.CancelledError):
|
||||
await task
|
||||
for task in tasks:
|
||||
task.cancel()
|
||||
for task in tasks:
|
||||
with contextlib.suppress(asyncio.CancelledError):
|
||||
await task
|
||||
await runner.cleanup()
|
||||
_LOG.info("stopped")
|
||||
|
||||
|
||||
@@ -45,6 +45,14 @@ SENSORS = [
|
||||
("soc", "goodwe_battery_soc", "Battery SoC", "%", "battery", "measurement", None),
|
||||
("phase", "goodwe_maintenance_phase", "Maintenance phase", None, None, None, "mdi:battery-sync"),
|
||||
("status", "goodwe_controller_status", "Controller status", None, None, None, "mdi:heart-pulse"),
|
||||
# ⚠️ This one deliberately breaks the goodwe_ prefix above: the entity id
|
||||
# must be exactly `sensor.p1_sample_age_s`, because SAFETY-01's firmware
|
||||
# watchdog subscribes to that literal id and the ENV-01 simulation rig
|
||||
# asserts on it. Renaming it silently disarms a safety layer. It is seconds
|
||||
# since the newest accepted P1 telegram, republished every second so that a
|
||||
# meter frozen at a constant value still shows a climbing age - which is the
|
||||
# false-trip that this entity exists to remove.
|
||||
("p1_age", "p1_sample_age_s", "P1 sample age", "s", "duration", "measurement", None),
|
||||
]
|
||||
|
||||
BASE = "goodwe_ctl"
|
||||
@@ -52,7 +60,12 @@ AVAILABILITY = f"{BASE}/availability"
|
||||
|
||||
|
||||
class MqttPublisher:
|
||||
def __init__(self, host, port, username=None, password=None):
|
||||
def __init__(self, host, port, username=None, password=None, omit=()):
|
||||
# `omit` drops sensor keys from discovery entirely. ⚠️ Announcing a
|
||||
# sensor that nothing will ever publish to is not harmless here:
|
||||
# p1_sample_age_s is a watchdog input, and an entity that exists but is
|
||||
# never fed is a worse signal than one that does not exist at all.
|
||||
self.omit = set(omit)
|
||||
self.enabled = mqtt is not None and bool(host)
|
||||
self.client = None
|
||||
if not self.enabled:
|
||||
@@ -86,6 +99,8 @@ class MqttPublisher:
|
||||
|
||||
def _announce(self) -> None:
|
||||
for key, object_id, name, unit, dev_class, state_class, icon in SENSORS:
|
||||
if key in self.omit:
|
||||
continue
|
||||
cfg = {
|
||||
"name": name,
|
||||
"object_id": object_id,
|
||||
|
||||
File diff suppressed because it is too large
Load Diff
@@ -1,5 +1,5 @@
|
||||
name: GoodWe RS485 Controller
|
||||
version: "0.2.1"
|
||||
version: "0.3.0"
|
||||
slug: goodwe_controller
|
||||
description: >-
|
||||
Drives a GoodWe ES/BP battery inverter over RS485 by emulating its smart
|
||||
@@ -39,6 +39,45 @@ options:
|
||||
batt_invert: false
|
||||
setpoint_entity: ""
|
||||
|
||||
# --- P1 meter ingestion (specs §5.2 / §14 `meter:`) -------------------------
|
||||
# `off` keeps the original single meter_entity path above, so an existing
|
||||
# install is untouched until it opts in. ha_dsmr subscribes to the DSMR
|
||||
# integration's entities over the HA WebSocket; mqtt_p1 reads the topic below;
|
||||
# ha_signed reads ONE signed HA entity (+ import / - export), which is what a
|
||||
# HomeWizard P1 publishes and what ha_dsmr cannot consume.
|
||||
# homewizard_local skips Home Assistant entirely and polls the meter's own
|
||||
# local API. ⚠️ It is the ONLY mode whose sensor.p1_sample_age_s measures when
|
||||
# the meter REPORTED rather than when the value last CHANGED - HA emits
|
||||
# nothing at all for a repeated reading - so it is the only mode a firmware
|
||||
# watchdog may threshold. See DOCS.md.
|
||||
meter_source: "off"
|
||||
meter_phases: 1
|
||||
meter_max_age_s: 30
|
||||
meter_mqtt_topic: ""
|
||||
# homewizard_local only. The meter's own address, `host` or `host:port`.
|
||||
p1_host: ""
|
||||
# homewizard_local only. Seconds between polls. Must be well under
|
||||
# meter_max_age_s - the age is never fresher than this interval - and there is
|
||||
# nothing to gain below the meter's own ~5.0 s update rate (NOTES.md:640).
|
||||
meter_poll_s: 5
|
||||
# The two UNSIGNED Belgian registers. The EMS derives net power from them
|
||||
# (import - export); do NOT point these at a signed template sensor.
|
||||
p1_import_entity: ""
|
||||
p1_export_entity: ""
|
||||
# Optional, in L1..L3 order. Required for the capacity-tariff peak on a
|
||||
# three-phase connection; the list length must equal meter_phases.
|
||||
p1_phase_import_entities: []
|
||||
p1_phase_export_entities: []
|
||||
# ha_signed only. ONE signed net-power sensor: positive = import from the
|
||||
# grid, negative = export to it. Do NOT split it into two template sensors -
|
||||
# the split is done in the add-on (p1.split_signed) precisely so the sign
|
||||
# convention is tested rather than living in unreviewed YAML.
|
||||
p1_net_entity: ""
|
||||
# Optional, in L1..L3 order, each one signed the same way. Same role as
|
||||
# p1_phase_import_entities: the capacity-tariff peak on a three-phase
|
||||
# connection. The list length must equal meter_phases.
|
||||
p1_phase_net_entities: []
|
||||
|
||||
# --- control ---------------------------------------------------------------
|
||||
max_w: 2000
|
||||
gain: 0.6
|
||||
@@ -48,6 +87,7 @@ options:
|
||||
step_w: 10
|
||||
saturation_w: 500
|
||||
saturation_cycles: 3
|
||||
integrator_max_w: 0
|
||||
heartbeat_s: 10
|
||||
stale_input_s: 15
|
||||
auto_start: false
|
||||
@@ -80,6 +120,26 @@ schema:
|
||||
batt_invert: bool
|
||||
setpoint_entity: str
|
||||
|
||||
meter_source: list(off|ha_dsmr|mqtt_p1|ha_signed|homewizard_local)
|
||||
# ⚠️ 2 is accepted by this range but is not a real Belgian connection. A
|
||||
# telegram whose phase count disagrees is rejected at ingest and logged, so a
|
||||
# mis-set 2 shows up immediately as "0 telegrams accepted" rather than as a
|
||||
# quietly wrong number.
|
||||
meter_phases: int(1,3)
|
||||
meter_max_age_s: int(5,300)
|
||||
meter_poll_s: int(1,60)
|
||||
meter_mqtt_topic: str?
|
||||
p1_host: str?
|
||||
p1_import_entity: str?
|
||||
p1_export_entity: str?
|
||||
p1_phase_import_entities:
|
||||
- str
|
||||
p1_phase_export_entities:
|
||||
- str
|
||||
p1_net_entity: str?
|
||||
p1_phase_net_entities:
|
||||
- str
|
||||
|
||||
max_w: int(100,5000)
|
||||
gain: float(0.05,1.0)
|
||||
slew_w: int(50,5000)
|
||||
@@ -88,6 +148,7 @@ schema:
|
||||
step_w: int(1,100)
|
||||
saturation_w: int(100,2000)
|
||||
saturation_cycles: int(1,10)
|
||||
integrator_max_w: int(0,15000)
|
||||
heartbeat_s: int(2,25)
|
||||
stale_input_s: int(5,120)
|
||||
auto_start: bool
|
||||
|
||||
@@ -24,6 +24,63 @@ def check(name, cond):
|
||||
fails.append(name)
|
||||
|
||||
|
||||
# ---------------------------------------------------------------------------
|
||||
# COVERAGE AUDIT - measured, not executed. Read this before adding a mechanism.
|
||||
#
|
||||
# THE INVARIANT: every mechanism in compute() must be noticed by AT LEAST TWO
|
||||
# checks when it is deleted. If you add a mechanism to compute(), re-run the
|
||||
# audit and add it to the table. If a figure here drops, a check has started
|
||||
# passing for a reason other than the one it names.
|
||||
#
|
||||
# THE TECHNIQUE, because there is no script to run: replace one mechanism in
|
||||
# control.py with a no-op, run this file, count the failures, restore. That is
|
||||
# the converse of the usual mutation - not "does a wrong value fail?" but "does
|
||||
# anyone notice when the mechanism is GONE?". It is kept as a comment rather
|
||||
# than as tooling on purpose: the only cheap way to automate it is to key on
|
||||
# source lines, which goes stale silently, and a green audit that has quietly
|
||||
# stopped testing anything is precisely the failure this ticket exists to fix.
|
||||
# A comment cannot go stale-green, because it never claims to be running.
|
||||
#
|
||||
# Measured at 389d9ec. Numbers are the lead's independent reproduction.
|
||||
#
|
||||
# mechanism in compute() checks that fail when deleted
|
||||
# ------------------------------------------ -----------------------------
|
||||
# integrator freeze (AC 3) 2
|
||||
# integrator clamp (AC 1) 6
|
||||
# integrator bound follows max_w 4
|
||||
# output clamp 3
|
||||
# slew limit 4
|
||||
# output freeze 2
|
||||
# deadband 5
|
||||
# quantisation 2
|
||||
# saturation detector, `saturated_now = False` 11
|
||||
# saturation duration (AC 2), fires instantly 2
|
||||
# sat counter reset on a good cycle 6
|
||||
# target_grid_w bias 3
|
||||
# i_w=None seeding from prev_w 6
|
||||
#
|
||||
# The detector figure is for the `saturated_now = False` form specifically;
|
||||
# disabling it further down as `frozen = False` is a weaker mutation and gives
|
||||
# 10. Reproduce the same form or the number will not match.
|
||||
#
|
||||
# ⚠️ IT HAS FOUND A DEAD MECHANISM TWICE, BOTH THE SAME WAY: a clamp standing in
|
||||
# for the mechanism under test. Deleting the integrator freeze once failed
|
||||
# NOTHING, because the fixtures sat at max_w 2000 and the integrator bound
|
||||
# truncated a wound value back to exactly 2000 - the assertion passed on the
|
||||
# clamp. The output clamp was masked the same way by the integrator bound.
|
||||
# Hence: A FIXTURE MUST SIT CLEAR OF EVERY RAIL IT IS NOT TESTING. Where a test
|
||||
# names one mechanism, make that mechanism the binding one (see TCLAMP and TF).
|
||||
#
|
||||
# ⚠️ RUN MUTATIONS WITH `python -B` AND CLEAR app/__pycache__. CPython
|
||||
# invalidates a .pyc on (source mtime in whole seconds, source size), so a
|
||||
# same-second rewrite that also preserves the file size reuses stale bytecode
|
||||
# and the suite reports on code you are no longer running. It under-reported one
|
||||
# mutation here as 2 where the true figure is 6. The error is one-directional -
|
||||
# stale bytecode can only under-report - so every figure above is a lower bound
|
||||
# at worst, and the two zeros ever recorded were both confirmed by fixing them
|
||||
# and watching the count rise, which a caching artefact cannot do.
|
||||
# ---------------------------------------------------------------------------
|
||||
|
||||
print("control law")
|
||||
|
||||
# Deadband: inside meter noise, hold exactly - do not drift.
|
||||
@@ -41,13 +98,22 @@ check("proportional step (gain 0.6)", d.target_w == 300)
|
||||
d = compute(prev_w=0, grid_w=-500, actual_w=0, tuning=T)
|
||||
check("export drives charging", d.target_w == -300)
|
||||
|
||||
# Clamp
|
||||
d = compute(prev_w=1900, grid_w=1000, actual_w=1900, tuning=Tuning(max_w=2000, slew_w=5000))
|
||||
# Clamp.
|
||||
# ⚠️ integrator_max_w is lifted clear of max_w so that the OUTPUT clamp is the
|
||||
# mechanism under test. Left at the default the integrator bound truncates
|
||||
# first, these two assertions pass on that alone, and deleting the output clamp
|
||||
# fails nothing - the same masking that hid the integrator freeze.
|
||||
TCLAMP = Tuning(max_w=2000, slew_w=5000, integrator_max_w=5000)
|
||||
d = compute(prev_w=1900, grid_w=1000, actual_w=1900, tuning=TCLAMP)
|
||||
check("clamped to max_w", d.target_w == 2000)
|
||||
|
||||
# Slew: from 0 with a huge error, no more than slew_w in one cycle.
|
||||
d = compute(prev_w=0, grid_w=5000, actual_w=0, tuning=Tuning(max_w=5000, slew_w=1000))
|
||||
check("slew limits one cycle", d.target_w == 1000)
|
||||
d = compute(prev_w=-1900, grid_w=-1000, actual_w=-1900, tuning=TCLAMP)
|
||||
check("clamped to -max_w", d.target_w == -2000)
|
||||
d = compute(prev_w=0, grid_w=-5000, actual_w=0, tuning=Tuning(max_w=5000, slew_w=1000))
|
||||
check("slew limits one cycle, charging", d.target_w == -1000)
|
||||
|
||||
# Saturation needs DURATION: one diverging cycle must NOT freeze.
|
||||
t = Tuning(saturation_w=500, saturation_cycles=3)
|
||||
@@ -73,6 +139,251 @@ check("freeze still allows magnitude to fall", d.target_w < 2000)
|
||||
d = compute(prev_w=0, grid_w=7, actual_w=0, tuning=Tuning(deadband_w=1, step_w=10))
|
||||
check("quantised to step_w", d.target_w % 10 == 0)
|
||||
|
||||
print("SAFETY-04: the integrator is bounded apart from the output")
|
||||
|
||||
# The historical runaway, with its real numbers. A commercial controller on
|
||||
# this site, with the inverter switched OFF, wound ~130 W every 4 s past 10 kW
|
||||
# and reported 14 768 W while its output clamp sat at 5 kW. At gain 0.6 that
|
||||
# rate is a standing error of 130/0.6 = 217 W that never resolves, because the
|
||||
# inverter is not there to resolve it. 150 cycles is past the ~113 it took to
|
||||
# reach 14 768 W at that rate.
|
||||
RUNAWAY_ERROR = 130.0 / 0.6
|
||||
RUNAWAY_CYCLES = 150
|
||||
HISTORICAL_W = 14768.0
|
||||
|
||||
|
||||
def runaway(tuning, sign=1):
|
||||
"""Inverter off: it reports 0 W forever, the error never clears."""
|
||||
prev, i_w, sat = 0.0, 0.0, 0
|
||||
worst_i, worst_cmd = 0.0, 0.0
|
||||
for _ in range(RUNAWAY_CYCLES):
|
||||
d = compute(prev_w=prev, grid_w=sign * RUNAWAY_ERROR, actual_w=0.0,
|
||||
tuning=tuning, sat_count=sat, i_w=i_w)
|
||||
prev, i_w, sat = d.target_w, d.i_w, d.sat_count
|
||||
worst_i = max(worst_i, abs(i_w))
|
||||
worst_cmd = max(worst_cmd, abs(prev))
|
||||
return worst_i, worst_cmd
|
||||
|
||||
|
||||
TR = Tuning(max_w=2000) # integrator_max_w unset => follows max_w
|
||||
wi, wc = runaway(TR)
|
||||
check(f"runaway: integrator plateaus at {wi:.0f} W (<= 2000)", wi <= TR.max_w)
|
||||
check(f"runaway: emitted command peaks at {wc:.0f} W (<= 2000)", wc <= TR.max_w)
|
||||
check("runaway: nowhere near the historical 14 768 W", wc < HISTORICAL_W / 4)
|
||||
|
||||
# ...and with the saturation detector deliberately defeated, so that only the
|
||||
# clamp is holding. Kill one mechanism, the other still bounds it.
|
||||
TD = Tuning(max_w=2000, saturation_w=1e9)
|
||||
wi, wc = runaway(TD)
|
||||
check(f"runaway with the detector defeated: integrator still bounded ({wi:.0f} W)",
|
||||
wi <= TD.max_w)
|
||||
check("runaway with the detector defeated: command still <= max_w", wc <= TD.max_w)
|
||||
|
||||
# The mirror: the same runaway driving the other way. An export that never
|
||||
# clears winds the integrator negative just as hard.
|
||||
wi, wc = runaway(Tuning(max_w=2000), sign=-1)
|
||||
check(f"runaway (export direction): integrator bounded at {wi:.0f} W", wi <= 2000)
|
||||
check("runaway (export direction): emitted command <= max_w", wc <= 2000)
|
||||
|
||||
# The bound is a separate quantity, and the useful direction is BELOW max_w:
|
||||
# there it binds first and caps unwind latency tighter than the rail does.
|
||||
d = compute(prev_w=0, grid_w=6000, actual_w=0,
|
||||
tuning=Tuning(max_w=2000, integrator_max_w=1000, slew_w=5000))
|
||||
check("integrator bound binds independently of the output clamp",
|
||||
d.i_w == 1000 and d.target_w == 1000)
|
||||
|
||||
# Freeze = may not wind further in the direction it is already pushing.
|
||||
# ⚠️ max_w is raised WELL above the fixtures on purpose. At the default 2000
|
||||
# the integrator bound truncates a wound value back to exactly 2000 and
|
||||
# satisfies these assertions on its own, so deleting the freeze outright
|
||||
# failed nothing - the clamp was standing in for the mechanism under test.
|
||||
# Any fixture here must sit clear of every rail, or it tests the rail.
|
||||
TF = Tuning(saturation_w=500, saturation_cycles=3, max_w=5000)
|
||||
f1 = compute(prev_w=2000, grid_w=800, actual_w=0, tuning=TF, sat_count=3, i_w=2000.0)
|
||||
check("frozen: integration does not wind further", f1.i_w == 2000.0 and f1.frozen)
|
||||
f2 = compute(prev_w=2000, grid_w=-800, actual_w=0, tuning=TF, sat_count=3, i_w=2000.0)
|
||||
check("frozen: unwinding is still allowed", f2.i_w < 2000.0)
|
||||
# ...and the same two on the charging side. Every freeze rule in this file has
|
||||
# a mirror, because the one that did not is the defect that got through review.
|
||||
f3 = compute(prev_w=-2000, grid_w=-800, actual_w=0, tuning=TF, sat_count=3, i_w=-2000.0)
|
||||
check("frozen (charging): integration does not wind further", f3.i_w == -2000.0)
|
||||
f4 = compute(prev_w=-2000, grid_w=800, actual_w=0, tuning=TF, sat_count=3, i_w=-2000.0)
|
||||
check("frozen (charging): unwinding is still allowed", f4.i_w > -2000.0)
|
||||
|
||||
# ⚠️ REGRESSION, and the reason the first cut of SAFETY-04 was rejected. A
|
||||
# freeze encoded as "only corrections that shrink |i_w|" is unsatisfiable for
|
||||
# BOTH signs of error whenever |correction| > 2*|i_w|, so near zero the loop
|
||||
# stops moving forever - the freeze cannot clear, because clearing it needs the
|
||||
# inverter to track and not-tracking is what saturation means. Measured on that
|
||||
# encoding: 0 W held into a 2 kW import for as long as the sim ran.
|
||||
z = compute(prev_w=0, grid_w=2000, actual_w=600, tuning=T, sat_count=3, i_w=0.0)
|
||||
check("frozen at i_w=0: a 2 kW import still moves the command",
|
||||
z.frozen and z.target_w == 1000)
|
||||
# ...and the next cycle the inverter is inside saturation_w of the command, so
|
||||
# the freeze clears on its own. Deadlock would show up here as frozen=True.
|
||||
z2 = compute(prev_w=1000, grid_w=1000, actual_w=600, tuning=T,
|
||||
sat_count=z.sat_count, i_w=z.i_w)
|
||||
check("frozen at i_w=0: the freeze then clears", not z2.frozen)
|
||||
# Same stranding on the other side: a small positive integrator against export.
|
||||
z3 = compute(prev_w=100, grid_w=-1000, actual_w=800, tuning=T, sat_count=3, i_w=100.0)
|
||||
check("frozen at i_w=+100: a 1 kW export still moves the command",
|
||||
z3.frozen and z3.target_w < 0)
|
||||
z4 = compute(prev_w=-100, grid_w=1000, actual_w=-800, tuning=T, sat_count=3, i_w=-100.0)
|
||||
check("frozen at i_w=-100: a 1 kW import still moves the command",
|
||||
z4.frozen and z4.target_w > 0)
|
||||
|
||||
# ⚠️ EXACTLY ZERO, BOTH DIRECTIONS. This boundary has a history: the first cut
|
||||
# deadlocked here under import, and the fix for it deadlocked here under export
|
||||
# because `if i_w > 0 ... else ...` files 0.0 under rising-only. main.py resets
|
||||
# i_w to exactly 0.0 on every stop and every reseed, so it is a normal state,
|
||||
# not a corner.
|
||||
zi = compute(prev_w=0, grid_w=2000, actual_w=600, tuning=T, sat_count=3, i_w=0.0)
|
||||
check("frozen at i_w=0.0: an import push moves the integrator",
|
||||
zi.frozen and zi.i_w > 0)
|
||||
ze = compute(prev_w=0, grid_w=-2000, actual_w=-600, tuning=T, sat_count=3, i_w=0.0)
|
||||
check("frozen at i_w=0.0: an export push moves the integrator",
|
||||
ze.frozen and ze.i_w < 0)
|
||||
# The COMMAND still holds at 0 W in that second case, and that is release/1.0's
|
||||
# rule, not a leftover: at prev_w == 0 the output freeze forbids starting to
|
||||
# charge while saturated, because commanding 0 while the inverter reports
|
||||
# hundreds of watts means something else is driving the bus. Asserted so that
|
||||
# nobody "fixes" it by accident - the integrator moving is what this ticket
|
||||
# owns, the command rule belongs to the output freeze.
|
||||
check("frozen at i_w=0.0: the output freeze still blocks a charge from 0 W",
|
||||
ze.target_w == 0.0)
|
||||
# Where prev_w is already charging the output freeze does NOT block, and there
|
||||
# the difference reaches the wire: held at 0.0 the integrator abandons the
|
||||
# charge mid-export.
|
||||
zc = compute(prev_w=-2000, grid_w=-4000, actual_w=-600, tuning=T, sat_count=3, i_w=0.0)
|
||||
check("frozen at i_w=0.0: a charge is not abandoned during heavy export",
|
||||
zc.target_w == -2000.0)
|
||||
|
||||
# The general property, rather than another handful of points: while frozen the
|
||||
# integrator may be held ONLY when the correction would push it further from
|
||||
# zero on the side it already sits. Any other hold is a deadlock.
|
||||
stuck = []
|
||||
for i0 in [x * 25.0 for x in range(-80, 81)]:
|
||||
for g in [x * 100.0 for x in range(-40, 41)]:
|
||||
err = g - T.target_grid_w
|
||||
if abs(err) < T.deadband_w:
|
||||
continue
|
||||
dd = compute(prev_w=0.0, grid_w=g, actual_w=1500.0, tuning=T, sat_count=3, i_w=i0)
|
||||
if dd.i_w == i0 and not ((i0 > 0 and err > 0) or (i0 < 0 and err < 0)):
|
||||
stuck.append((i0, g))
|
||||
check(f"frozen integrator never deadlocks, over {161*81} states"
|
||||
+ (f" (e.g. {stuck[0]})" if stuck else ""), not stuck)
|
||||
|
||||
# False-positive guard: a normal 2 kW load step must not trip the detector,
|
||||
# because the plant needs several cycles to catch up on every one of them.
|
||||
prev, actual, sat, i_w, froze = 0.0, 0.0, 0, 0.0, False
|
||||
for _ in range(12):
|
||||
d = compute(prev, 2000.0 - actual, actual, T, sat, i_w)
|
||||
prev, sat, i_w = d.target_w, d.sat_count, d.i_w
|
||||
actual = actual + 0.94 * (prev - actual)
|
||||
froze = froze or d.frozen
|
||||
check("a normal 2 kW load step does not trip the saturation freeze", not froze)
|
||||
|
||||
# The convergence sim below runs WITHOUT a carried integrator. This is the same
|
||||
# 2 kW step in the configuration that actually ships, where main.py carries it.
|
||||
prev, actual, sat, i_w = 0.0, 0.0, 0, 0.0
|
||||
carried = 0
|
||||
for _ in range(12):
|
||||
d = compute(prev, 2000.0 - actual, actual, T, sat, i_w)
|
||||
prev, sat, i_w = d.target_w, d.sat_count, d.i_w
|
||||
actual = actual + 0.94 * (prev - actual)
|
||||
carried += 1
|
||||
if abs(2000.0 - actual) < T.deadband_w:
|
||||
break
|
||||
check(f"carried integrator converges in {carried} cycles (<=6)", carried <= 6)
|
||||
check("carried integrator does not overshoot the load", actual <= 2000.0 + T.deadband_w)
|
||||
|
||||
# ⚠️ REGRESSION: an integrator allowed to wind past the rail buys nothing (the
|
||||
# output clamp already bounds the wire) and costs extra cycles of
|
||||
# wrong-direction power after every saturation event. 4000 W load held to
|
||||
# saturation, then dropped to 0; the figure is the command on the first cycle
|
||||
# after the drop. This is what makes the DOCS advice checkable.
|
||||
def unwind(t):
|
||||
prev, actual, sat, i_w, load = 0.0, 0.0, 0, 0.0, 4000.0
|
||||
for c in range(16):
|
||||
if c == 15:
|
||||
load = 0.0
|
||||
d = compute(prev, load - actual, actual, t, sat, i_w)
|
||||
prev, sat, i_w = d.target_w, d.sat_count, d.i_w
|
||||
actual = actual + 0.94 * (prev - actual)
|
||||
return prev
|
||||
|
||||
|
||||
tight, loose = unwind(Tuning(max_w=2000)), unwind(Tuning(max_w=2000, integrator_max_w=3000))
|
||||
check(f"after saturation ends the command is {tight:.0f} W (<= 1000)", tight <= 1000)
|
||||
check(f"headroom above max_w makes that worse ({loose:.0f} W) - hence the default",
|
||||
loose > tight)
|
||||
|
||||
print("SAFETY-04: the i_w=None path is still release/1.0, exactly")
|
||||
|
||||
|
||||
def legacy(prev, grid, actual, t, sat_count):
|
||||
"""release/1.0's control law, transcribed. Do not 'improve' this."""
|
||||
reason = "tracking"
|
||||
sc = min(sat_count + 1, 10) if abs(prev - actual) > t.saturation_w else 0
|
||||
frozen = sc >= t.saturation_cycles
|
||||
error = grid - t.target_grid_w
|
||||
if abs(error) < t.deadband_w:
|
||||
want, reason = prev, "deadband"
|
||||
else:
|
||||
want = prev + t.gain * error
|
||||
target = max(-t.max_w, min(t.max_w, want))
|
||||
if target != want:
|
||||
reason = "clamped"
|
||||
slewed = max(prev - t.slew_w, min(prev + t.slew_w, target))
|
||||
if slewed != target:
|
||||
reason = "slew-limited"
|
||||
target = slewed
|
||||
if frozen:
|
||||
target = min(target, prev) if prev > 0 else max(target, prev)
|
||||
reason = "saturated-freeze"
|
||||
step = max(1, int(t.step_w))
|
||||
return float(round(target / step) * step), sc, frozen, reason
|
||||
|
||||
|
||||
# ⚠️ Compare EVERYTHING observable, not just the number. A previous version of
|
||||
# this sweep compared (target_w, sat_count) only and passed 3024 cases while
|
||||
# `reason` had silently lost a value - which is the kind of thing a sweep this
|
||||
# broad exists to catch. `frozen` and `reason` are both in the tuple now.
|
||||
#
|
||||
# The one deliberate rename: what release/1.0 called "clamped" is now
|
||||
# "i-clamped", because the truncation happens on the integrator before the
|
||||
# command is derived from it. Aliased here rather than papered over - if any
|
||||
# OTHER reason ever diverges, this check goes red.
|
||||
ALIAS = {"i-clamped": "clamped"}
|
||||
diffs = []
|
||||
seen = set()
|
||||
for tune in (Tuning(), Tuning(target_grid_w=-10.0), Tuning(max_w=5000, slew_w=5000)):
|
||||
for prev in (-2000.0, -500.0, -100.0, 0.0, 100.0, 500.0, 2000.0):
|
||||
for grid in (-6000.0, -1000.0, -500.0, -14.0, 0.0, 14.0, 500.0, 1000.0, 6000.0):
|
||||
for actual in (-2000.0, 0.0, 600.0, 2000.0):
|
||||
for sc in (0, 2, 3, 9):
|
||||
d = compute(prev, grid, actual, tune, sc) # i_w defaults to None
|
||||
seen.add(d.reason)
|
||||
got = (d.target_w, d.sat_count, d.frozen,
|
||||
ALIAS.get(d.reason, d.reason))
|
||||
if got != legacy(prev, grid, actual, tune, sc):
|
||||
diffs.append((prev, grid, actual, sc, got,
|
||||
legacy(prev, grid, actual, tune, sc)))
|
||||
check(f"i_w=None reproduces release/1.0 over {3*7*9*4*4} cases, reason included"
|
||||
+ (f" (first diff {diffs[0]})" if diffs else ""), not diffs)
|
||||
|
||||
# ...and the rename is not a quiet deletion: the signal SAFETY-03 alarms on has
|
||||
# to actually occur in that sweep, or its hook is dead.
|
||||
check("the integrator clamp reports itself as 'i-clamped'", "i-clamped" in seen)
|
||||
|
||||
# "clamped" stays reachable, but only where the integrator is deliberately
|
||||
# allowed above the rail - then BOTH fire and the output clamp, which describes
|
||||
# the value actually emitted, is the one reported.
|
||||
dc = compute(prev_w=0, grid_w=6000, actual_w=0,
|
||||
tuning=Tuning(max_w=2000, integrator_max_w=3000, slew_w=5000))
|
||||
check("the output clamp still reports 'clamped' when it is the binding one",
|
||||
dc.reason == "clamped" and dc.i_w == 3000 and dc.target_w == 2000)
|
||||
|
||||
print("capacity tariff")
|
||||
check("no forecast means no cap", maintenance_charge_floor(2500, None, 3500) == 2500)
|
||||
check("headroom caps the charge", maintenance_charge_floor(2500, 2000, 3500) == 1500)
|
||||
|
||||
File diff suppressed because it is too large
Load Diff
Reference in New Issue
Block a user