f39e52efd3a9f10383df5bd28d5842f6c9de7cee
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Commits
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f39e52efd3 |
MAINT-14: maintenance with no SoC reading: charge times out, drain holds at 0 W
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com> |
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6f05b2e4be |
MAINT-13 round 2: gate open when nothing holds the charge back; safety93 scenario restored
- gate_open is true with no price gate set up, in a cheap window, or while the pack is taking charge; the stall rule and timeout now work on a no-tariff site. - reset the save timer on a phase change; exact 5 min gap-cap test. - test_safety93: original timeout scenario kept (B finished) plus a case where a due B takes the slot after A's failure. Co-Authored-By: Claude Sonnet 5.5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01Bdqr7PiaHcBnzPituu2yTC |
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28eff568b5 |
MAINT-13: a full pack that stops at 98-99 % is not a failed charge
A charge is complete at SoC >= target, or at >= target - 3 once the SoC has made no new high for 60 min of allowed charging, or when the charging time runs out at >= target - 3. The 36 h timeout counts only the minutes the price gate let the pack charge (plus a 7 day wall-clock backstop). A cycle that fails (stuck drain, charge below target - 3) backs off 7 days, tells the operator once (EN + NL), and no cycle starts on that pack in that time unless the operator forces one. State survives a restart; old state files load. No option added. DECISIONS/MAINT-13-full-pack-is-complete.md. Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com> |
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02c0a3dd7b |
MAINT-10: maintenance start hour in local time, default 19:00
The start hour was compared with the UTC hour, so the shipped 10 started at 12:00 in a Belgian summer. It is now read in Home Assistant's time zone (fallback: the container's TZ, then UTC, one log line says which), and the default moves to 19. DST: a missing hour starts at the first hour after the jump; a repeated hour starts only in its first pass. Stored options are not rewritten: a saved 10 now means 10:00 local (DOCS, CHANGELOG). Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com> |
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23a3a3f5b5 |
UX-10: the last plain-language leftovers: log lines, two table rows, 'Why: Other', red at 0 s
- test_messages.py part 6: every dynamic part of a WARNING+ line is classified as data or as a built text, and every built text is produced by the real code and checked. This is the gap the 2d scan had: it counted `%s` as one word, so reasons built by loop_clamp_note() and friends were never seen. - Quoted reasons rewritten to STYLE.md (red-alarm shape, codes kept): OUTPUT_CLAMP, METER_FROZEN, CIRCULATING_POWER, STALE_READING, the peak guard (codes now PEAK_GUARD*), the migration report, price feed, price history and gate reasons. Plurals via messages.times()/count(). - Top table: Price history "96 prices over 24 hours for 26 Sep", Tariff "one every 15 minutes or every hour", "not final yet" dropped. - Levels and noise: per-cycle shadow line DEBUG, shadow on/off INFO, aiohttp access log only at log level debug, settings warnings once per start, one plain line per Home Assistant outage (hass.Outage). - INFO jargon and error texts: no "§8.3", ISO times, "banked", "keys ARE", "NOT_OBSERVED", "did NOT land", "AND". - Display bugs: WHY_WINNER covers every winner and safety reason (main.why_key(), part 7 finds them in the code); the meter row is amber "waiting for the first reading" inside its limit after a start; the missing-reading age is counted when the page asks. - STYLE.md and DECISIONS/UX-08-short-notifications.md (UX-10 section). No change to safety behaviour, alarm levels, notification ids, triggers, cadence or the banner cascade. One row colour changes (meter at start), justified in DECISIONS. Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com> |
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1aef19e995 |
MAINT-05: one recalibration per pack, and only one pack moves power at a time
checks / unit (pull_request) Successful in 4m48s
§12's monthly cycle drains a pack to empty and refills it to true its coulomb
counter. There was exactly one `Maintenance` and one un-namespaced history, so
at two packs only the first was ever recalibrated - and nothing prevented the
cycle draining pack A while the loop charged pack B, which is two power-moving
phases on one grid connection pulling against each other.
* ONE `Maintenance` PER ROSTER ENTRY, each with its own schedule, phase and
history under `unit/<name>/...`. `store.migrate_maint_keys()` moves an
install's flat history into the first pack's namespace under
`migrate_unit_keys()`'s three rules - shared in code via `_move_flat_keys()`
and `_verify_moves()`, not restated - on its own marker, because unlike
DEV-02's it runs only where the roster has more than one pack. The flat keys
are kept LIVE as the rollback view.
* ONE MAINTENANCE SLOT PER SITE (`maintenance.arbitrate()`). At most one pack
in a power-moving phase - drain, charge AND hold. The holder is DERIVED from
the packs' own stored phases, never persisted, so a restart mid-drain
re-derives it. Several packs due in the same hour: the slot goes to the one
that has gone longest without a completed cycle; roster order breaks a
numeric tie and nothing else. Nothing preempts a cycle in flight.
* THE DEFERRED PACK IS NOT STARVED AND IS NOT A FAULT. A deferral does not
stamp `last_start_attempt` and does not move the phase, so neither the 12 h
drain nor the 36 h charge timeout is reachable by waiting.
* The claim is filed on the pack whose state machine produced it, and stays
SCOPE_UNIT - ARCH-01's rule.
* `validate.py` rule 6 grades `maintenance_charge_w` against the WEAKEST cap on
the roster now, as its own comment said it must once `maint_unit` stopped
being `inverters[0]`.
* At a roster of one nothing changes, and it is asserted: no new store key, the
migration does not run, the four cycle events are the shipped strings, the
banner is the bare phase.
* RECORDED NOT FIXED: a drain pins its pack while the loop's target is a site
claim, so below the pin the allocator refuses the split and the site parks at
0 W. Pre-existing at
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d5b1ef19b3 |
CFG-03: give maintenance option defaults one source of truth
checks / unit (pull_request) Successful in 3m44s
Option defaults for the maintenance cycle were declared in three places that
could disagree, and MAINT-04 proved they already did. config.yaml shipped
`maintenance_charge_w: 2000`; main.py carried TWO `opts.get(..., 2500)`
fallbacks; MaintConfig's dataclass carried a third `2500.0`. So an options dict
with the key ABSENT was ACCEPTED by validate.py's rule 6 - which read 2000 -
and then built by main.py at 2500, against a 2000 W ceiling:
options dict with maintenance_charge_w ABSENT, max_w=2000
validate_startup_config -> [] (accepted, no problems)
MaintConfig().charge_w -> 2500.0
arbiter.resolve() -> 0.0 W, contradiction=True
That is the bug rule 6 exists to refuse, passing rule 6. It is unreachable on a
Supervisor install, which always supplies every key from config.yaml, and fully
reachable from sim/inject.py and from the test suite - which is where anyone
debugging maintenance actually works.
MAINT-04 shipped a TRIPWIRE and said so: test_validate.py pinned all three
literals and asserted the consequence through the real arbiter, so the
divergence could not silently widen or be half-closed. Its PASSING CONDITION
WAS THE BUG. Both it and validate.py's comment said to delete each other when
the divergence was closed. It is closed, so both are deleted.
THE DIVERGENCE WAS WIDER THAN ONE KEY. `maintenance_discharge_w` had the
identical three-way split (config.yaml 2000, MaintConfig 2500) and the card
named only the charge side. Closing one and leaving its twin would have
satisfied the numbers and left three sources of truth one line down, which is
the state that produced the bug. Both are closed, and so is the whole family:
all eight `maintenance_*` keys go through the same mechanism.
WHAT THE SINGLE SOURCE IS. config.yaml's `options:` block - it is what the
Supervisor reads and what the operator edits, so it wins by definition. There
is now exactly one in-code copy, `maintenance.MAINT_OPTION_DEFAULTS`, which is
TARIFF-02's `PRICE_OPTION_DEFAULTS` and SAFETY-24's `PEAK_OPTION_DEFAULTS`
pattern applied to the family that named the card - validate.py's rule 8 comment
already called that "CFG-03 read as a rule rather than as a complaint", so this
makes the rule hold where it was first broken rather than inventing a fourth
mechanism for one option family.
A MIRROR RATHER THAN A RUNTIME READ, and the reason is mechanical: the
Dockerfile copies `app/` and `run.sh` into the image and NOT config.yaml. The
running add-on cannot open the file it is configured by, so there is nothing to
read at 03:00 on a client's Pi, and a YAML-subset parser that could fail at
import is a new way for the add-on not to start. What makes the copy safe is
that test_maintenance.py pins every entry by READING the shipped file - drift is
a CI failure, not a comment.
EVERY OTHER SITE NOW DERIVES FROM IT OR HAS CEASED TO EXIST:
* MaintConfig's eight dataclass defaults are indexed out of the mirror. No
numeric literal survives in the class that held the third opinion.
* `MaintConfig.from_options()` is the ONLY place in the add-on that reads a
`maintenance_*` option. main.py's eight inline `opts.get(key, <literal>)`
calls are gone: moving the read next to the mirror means the fallback cannot
be anything but the mirror, because there is no literal in sight of it to
disagree with. It uses `key in opts` rather than truthiness, so a shipped
`false` or `0` is honoured instead of being quietly replaced by the default
- this card's own bug in a different costume.
* main.py's SECOND fallback site - the cheap-window charge floor at the
P_MAINT_SHAPE claim - reads `self.maint.cfg.charge_w` instead of re-opening
the options dict with its own literal. The Controller had already parsed
this once in __init__; asking the object that owns it cannot drift from it,
and the rate the shaping asks for can no longer be a different number from
the rate the state machine drains at on the same install.
* validate.py's rule 6 and its `maintenance_discharge_w` warning take their
fallbacks from the mirror.
WHERE THE RANGE LIVES, STATED AND CHECKED. config.yaml's `schema:` block carries
`maintenance_charge_w: int(500,5000)` - a fourth declaration site of a different
kind. It is a BOUND, not a default, so it is not this bug; but leaving the
question open is how a fifth site arrives. The decision recorded in config.yaml
and in maintenance.py is: bounds live in the schema block ONLY, because the
Supervisor is what enforces them and the Supervisor reads only that file, so a
Python copy of `int(500,5000)` would be a place to disagree and nothing else.
test_maintenance.py checks both halves of that: every mirrored key must have a
schema entry - without one the Supervisor drops the option and the add-on
silently runs on the mirror instead of the operator's value - and every shipped
default must lie INSIDE its own range, since a default the schema rejects is a
config that cannot be re-entered once it is edited. What the schema grammar
cannot express is a relation BETWEEN keys (`maintenance_charge_w` against
`max_w`), which is exactly why rule 6 is written in Python and why it does not
belong in the mirror either.
THE REPLACEMENT CHECKS, AND HOW THEY WERE VERIFIED. test_validate.py's new
section exercises the same four consumers the defect ran through, the same way:
the validator ACCEPTS a dict with every maintenance key missing; a REAL
Controller built from that same dict holds 2000 W (through main.py, not through
a regex over its source); `MaintConfig()` answers 2000 W with no dict at all;
and the real arbiter emits `-2000 W, limited by supervised(max_w)` instead of
`0 W, contradiction=True`. test_maintenance.py pins the mirror to config.yaml in
both directions - equal values, and full coverage of every `maintenance_*` key
the file ships, so a ninth key cannot arrive unmirrored - and asserts the
consumers move as a RELATION rather than against numbers, reading MaintConfig's
defaults back out of `dataclasses.fields()`.
Each new check was verified by BREAKING the thing it watches and observing red,
this project's rule:
1. config.yaml -> 1500, mirror left at 2000: test_maintenance 1 FAILED,
test_validate 4 FAILED.
2. config.yaml AND the mirror -> 1500: green again, and every consumer moved
together - MaintConfig() 1500 W, the Controller 1500 W, and the arbiter
`-1500 W, limited by maintenance(cheap-window charge)` where it had said
`-2000 W, limited by supervised(max_w)`. That is AC4: change the single
source and watch the consumers follow.
3. `charge_w: float = 2500.0` retyped into the dataclass: 2 FAILED in each of
the two files.
4. `opts.get("maintenance_charge_w", 2500)` restored in main.py: 1 FAILED,
naming the file and the literal it found.
5. `maintenance_hold_min` deleted from config.yaml's options block: 3 FAILED.
Full suite 17/17 in goodwe-addon-ci, twice, once under parallel load.
Stale prose that asserted the now-closed divergence as current is corrected in
app/watchdog.py, test_watchdog.py and test_peakguard.py - watchdog.py's example
still uses 1500 W, but because the point of the example is a charge strictly
inside the ceiling, not because 2500 is what ships.
Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
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ffb8ec6373 |
MAINT-04 review: pin the default divergence with a check, not a comment
validate.py's comment said "if config.yaml's value moves, move this and main.py's together" and nothing enforced it - a comment where a check belonged, in a PR that elsewhere proves it knows the difference. test_validate.py now reads main.py and maintenance.py directly and asserts the divergence EXACTLY AS IT STANDS: config.yaml/validate.py at 2000, main.py's two fallbacks and MaintConfig's dataclass default at 2500. It records the mismatch rather than demanding it be closed, so it passes today and goes red if either side moves - including when somebody closes it in main.py, at which point the check and validate.py's block are deleted together. Nothing in a file another ticket owns is touched. The consequence is asserted through the real code as well as the literals: with the key absent the validator accepts, MaintConfig builds 2500 W against a 2000 W ceiling, and the arbiter resolves it to 0 W as a contradiction - the bug rule 6 exists to catch, passing rule 6. Production-unreachable (the Supervisor always supplies every key) but fully reachable from sim/inject.py and the tests, which is where anyone debugging maintenance works. Also: a CHANGELOG section for the upgrade path, covering both the case where the Supervisor re-derives the default and the case where it persisted the old one, since which applies was not verifiable without probing the live install. And maintenance.py's timeout comment said 13.5 kWh where everything else says 13.8 (300 Ah x 51.2 V, DoD 90); SAFETY-18 does not touch that file. Co-Authored-By: Claude Opus 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_015VXjA3LWccN1rJsk3okyPC |
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0a1e61dbc9 |
Packaged as a Home Assistant add-on, with a field guide
Turns the reference RS485 controller into something a technician can install at a client site: a typed config form instead of YAML, an ingress UI that names misconfiguration in words, and persistent state that cannot be broken by a timezone. Why an add-on rather than YAML packages or blueprints: - Blueprints cannot create helpers, and the maintenance cycle is a state machine whose phase and completion date must survive restarts. - YAML packages need filesystem access, a configuration.yaml edit and a restart - none of which belong in a client install. - Add-ons authenticate with SUPERVISOR_TOKEN, so there is no long-lived token to generate, store or leak on someone else's machine. - Requires HA OS/Supervised. Container and Core installs cannot run add-ons at all, which is a market decision, not an oversight. The control law and the maintenance machine are pure functions with no Home Assistant imports, and both ship with runnable checks (22 and 22 assertions). Every assertion corresponds to a rule whose absence caused an observed failure on hardware - the saturation duration term, the clamp-before-slew ordering, the deadband, the sign convention. One behaviour deliberately differs from the implementation it replaces: when its inputs go missing this commands 0 W rather than replaying the last setpoint. The reference version kept replaying, which the hardware watchdog cannot catch - from the ESP32's side, Home Assistant is still talking to it. Includes the ESPHome firmware (now parameterised: node name, inverter rating, watchdog timeout) and the optional RS485 e-stop. FIELD-GUIDE.md carries the commissioning gates, all judged on the wire rather than on how Home Assistant looks, plus the written statement a site without an e-stop needs signed. Co-Authored-By: Claude Opus 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_016NckgXecasQb2eSsPYNSW6 |