SAFETY-12: the loop thinks on a clock, not only when the number moves

run_control() ran cycle() only when the meter value differed from the previous
poll. A meter that repeats a value therefore ran no control cycles at all -
while the heartbeat kept re-emitting the last command and the firmware kept
putting it on the wire every 2 s. Layer 1 stayed fed and every indicator read
healthy, so a command computed from an old reading went on being executed
through whatever the load did next. TEL-05 measured it: 70 s at a literally
constant 350.0 W, 14 arrivals, zero cycles.

cycle_floor_s (default 15 s) is a deadline on the GAP between cycles, reset by
every cycle whichever trigger fired - not a second scheduler. On a healthy meter
it never elapses, so the cycle rate and the commanded sequence are unchanged;
test_loop.py asserts that by driving the real loop twice on one binary (a huge
cycle_floor_s reproduces the old behaviour) and diffing the writes.

15 s is bracketed: above the ~11 s worst gap on a merely-unlucky healthy meter
(~5 s arrivals, 1 s detection, one dropped poll retried on the next tick), below
meter_max_age_s and the firmware's 30 s ingest veto, and equal to stale_input_s.

A floor cycle runs the full law. Freshness is already decided upstream - past
meter_max_age_s the reading is None, which is a P_SAFETY 0 W claim - and the
integrator advances per cycle, not per second, so bounding the gap bounds the
accumulation.

Not a freeze detector: nothing here decides whether a repeated reading is true.
DOCS.md's "accepted deviation" passage is qualified rather than deleted - the
window is now bounded at 3 x cycle_floor_s instead of open-ended, and its
"nothing accumulates while it is stalled" argument is called out as having
covered windup and not staleness. Same correction in control.py's comment.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01Du77usMj8XNKNFZGmUiWDa
This commit is contained in:
glenn schrooyen
2026-08-28 20:29:16 +02:00
co-authored by Claude Opus 5
parent e2e331ea54
commit 88cd97cc7a
6 changed files with 327 additions and 28 deletions
+16 -12
View File
@@ -95,19 +95,23 @@ def compute(
# lets slew be larger than saturation_w.
#
# The spec states this window twice and differently: "> 10 s" (§11.2) and
# "3 samples" (§10.3). This counts CYCLES, and a cycle is not a unit of
# time: run_control() calls cycle() only when the meter value CHANGES
# (`if self.grid != last_grid`), so three cycles is three distinct meter
# readings and nothing more. At the reference P1's ~5 s update rate that is
# usually ~15 s, but there is no upper bound on it - a meter that repeats a
# value stalls the counter.
# "3 samples" (§10.3). This counts CYCLES, and a cycle is still not a unit
# of time - but it is now a BOUNDED one. run_control() runs a cycle on a
# changed meter value OR on `cycle_floor_s` elapsing, whichever comes first
# (SAFETY-12), so three cycles is at most 3 x cycle_floor_s = 45 s at the
# defaults, and usually ~15 s at the reference P1's ~5 s update rate.
#
# That is a detection-latency limit, not a windup hazard: the same
# condition that stalls the counter stalls the whole loop, so nothing
# accumulates in the meantime either. If a wall-clock window is ever
# required, it belongs in Controller (which has a clock) and not here.
# ponytail: this function is worth keeping clockless; the ceiling is that
# saturation_cycles cannot express a guaranteed number of seconds.
# ⚠️ THIS COMMENT USED TO CLAIM there was no upper bound and that it did not
# matter, "because the same condition that stalls the counter stalls the
# whole loop, so nothing accumulates in the meantime". The first clause was
# true and the second was the bug: a stalled loop does not stop commanding,
# it goes on emitting its last command through the heartbeat. Windup was
# never the hazard; staleness was.
#
# The wall-clock window lives in Controller, which has a clock, exactly as
# this comment always said it should. ponytail: this function stays
# clockless; the remaining ceiling is that saturation_cycles expresses a
# bound in seconds rather than an exact number of them.
saturated_now = abs(prev_w - actual_w) > tuning.saturation_w
sat_count = min(sat_count + 1, 10) if saturated_now else 0
frozen = sat_count >= tuning.saturation_cycles