SAFETY-85: no false 'not keeping up' while maintenance or the peak guard sets the battery
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The loop's integrator bound counts only on a cycle the loop decided. A battery
another owner set (maintenance, the peak guard, a safety limit) alarms only
when it gives more than saturation_w less than told for saturation_cycles
cycles. At N>=2 the loop is bounded while maintenance holds a battery, so it
does not wind and control comes back one slew step a cycle. The status row
counts episodes, not cycles. Digests re-pinned where behaviour changed on
purpose; DECISIONS/SAFETY-85-no-false-not-keeping-up.md has the list.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_019DBUfvndgHwaV339Fvd2gr
This commit is contained in:
glenn schrooyen
2026-10-01 19:05:27 +02:00
co-authored by Claude Opus 5.5
parent 935878193b
commit 4b81387908
12 changed files with 554 additions and 35 deletions
@@ -0,0 +1,80 @@
# SAFETY-85 - no false "not keeping up" while another owner sets the battery
**Status: implemented 2026-10-01, for review.** Tests: `test_safety85.py`.
**The defect.** "Battery is not keeping up" (SAFETY-40, `goodwe_integrator_bound`)
fired about every 2.5 min during maintenance (drain, charge, HOLD) and under the
peak guard, while the battery gave exactly what it was told. Each warning
re-created the HA notification. Rig counts: 24 in an hour (SAFETY-83 F1), 43 in
7 episodes (SAFETY-86), 35 in 16 (SAFETY-87), 12 in 6 (SAFETY-84). The page
counter counted cycles (861), not episodes.
**Cause, measured on the real Controller.**
- N=1: when a higher claim decides, `cycle()` re-seeds the integrator from the
target each cycle, then `compute()` adds `gain * error` for a grid error the
loop does not own. Target + kick crosses the rail and sets `i_clamped`. The
carried integrator is not wound (SAFETY-48 caps the lead at one slew step),
so control comes back one slew step at a time.
- N>=2: a maintenance pin is a unit claim. The loop stays the site winner and
winds to its rail for watts the pinned battery may not give. When the pin
lifts, the site jumps: 2500 W in one cycle when a HOLD ends under a 4500 W
house, 1390 W when a charge pin lifts (`s84 n2_charge_dear`, t=1800 s).
**Decision.** Three rules; the alarm, its text and its id are unchanged.
1. **The loop's clamp counts only on a cycle the loop decided.** The winner is
the loop. Its number is on the wire, or only a rating (`device`,
`supervised`) cut it. No bound held it, and nothing was unmet.
(`Controller._loop_alarm_input`.)
2. **A battery another owner set alarms when it gives less than it was told.**
This covers every battery on a cycle the loop did not decide, and a battery
with its own pin otherwise. The test is more than `saturation_w` short in
the told direction, for `saturation_cycles` cycles in a row, against what
stands on the wire (`clamp.delivery_short`). It covers a real shortfall
during maintenance. Before, that shortfall was silent unless the kick
happened to reach the rail (house 1000 W, drain 2000 W, battery gives
nothing: 0 warnings before, 4 in 10 min now).
3. **At N>=2, while maintenance holds a battery, the loop is bounded** by
OPT-11's `loop_bound()` (what the batteries may place). It does not wind,
and control comes back one slew step a cycle. Why maintenance only: that is
where the jump was measured and where the owner order puts maintenance
above the loop. Other N>=2 limits (pack cut-out, SAFETY-73 refusal) keep
the old law. Rule 1 still silences them (the target is unmet), so they no
longer warn either.
Fixing the windup was chosen over only ignoring the wound part, because at
N>=2 the wound integrator moves real watts at hand-back. At N=1 there was
nothing to fix: re-seeding already prevents windup.
**What SAFETY-03/40 protect is kept.** With the loop in charge, the integrator
bound still warns (a runaway, a house above the rating), and a saturated
inverter under the loop's own command still does not alarm (SAFETY-03 AC 2):
rule 2 grades only batteries another owner set.
**The counter.** `ClampWatchdog.bound_episodes` counts episodes that had a
bound engagement. The status row shows it ("N times since start").
`bound` (cycles) stays for the log and the tests.
**Re-pinned digests.** Every change is intended; nothing at N=1 moves a watt.
| digest | what changed |
|---|---|
| s78 `n1_drain_owner` | the false clamp rows are gone from the log; commands identical |
| s78 `n2_drain`, s84 `n2_charge`, `n2_charge_banked`, s79 `n2_maint` (test_peak_margin) | loop reason (`mode-bound`), integrator and loop claim while bounded; commands identical |
| opt11 `n2_maint` (test_modes) | A drops out at t=1655 s: B follows the house at once, 8 cycles differ (max 920 W) |
| s84 `n2_charge_dear` | A's pin lifts at t=1800 s: 400 W a cycle, not a 1390 W jump; the surplus step after it; 98 cycles |
test_safety86's "without the ceiling the log floods" now needs the ceiling
and the bound both removed: either one alone keeps the loop inside what the
batteries can give. The `alarmed()` helpers in test_safety84/86 also read
SAFETY-81's quarter stamp, because ALLOCATOR rows can push its row out of
the 40-row log.
**Not changed, open for the owner.**
- With the loop in charge and the house above the batteries' total rating,
it still warns (SAFETY-40). On the rig's 2 x 2000 W N=2, most of SAFETY-84's
count came from houses of 4500 and 6500 W.
- A battery that tapers near full during a charge, more than `saturation_w`
under its command for 15 s, now warns (rule 2). The text already says
"check it is not empty or full".
- TEL-10's `loop_reason` reads `mode-bound` while the maintenance bound holds
the loop, with modes off.
+12 -2
View File
@@ -1953,6 +1953,13 @@ over the rating is logged as a software fault, at `ERROR`, and it has its own
notification budget.
Why: [`DECISIONS/SAFETY-40-the-integrator-bound-is-not-a-bug.md`](DECISIONS/SAFETY-40-the-integrator-bound-is-not-a-bug.md).
The integrator bound counts only on a cycle the loop decided. While
maintenance, the peak guard or a safety limit sets a battery, the same alarm
fires only when that battery gives more than `saturation_w` less than it was
told, for `saturation_cycles` cycles. At two or more inverters the loop does not
wind while maintenance holds a battery.
Why: [`DECISIONS/SAFETY-85-no-false-not-keeping-up.md`](DECISIONS/SAFETY-85-no-false-not-keeping-up.md).
### The frozen-meter alarm
A meter that has died is easy — it stops answering, the sample age climbs past
@@ -3122,7 +3129,9 @@ The battery gives less power than the add-on asks for. This is normal for a
short time, for example just after a large load switches on or the sun comes
out. It is not a fault, and control keeps running. If it keeps coming back,
check that the battery is switched on, and that it is not empty (when it should
give power) or full (when it should charge).
give power) or full (when it should charge). During the monthly maintenance or
while the peak limit is guarded, it only shows when the battery gives less than
it was told. The status page counts how many times it happened.
### Power request too high
@@ -3227,7 +3236,8 @@ section without a link. The documentation tab adds no heading anchors, so the
link cannot jump to the section.
**Battery is not keeping up.** The grid-following loop's integrator reached its
anti-windup bound (`integrator_max_w`, SAFETY-40). No command went over the
anti-windup bound (`integrator_max_w`, SAFETY-40), or a battery that another
owner set gave less than it was told (SAFETY-85). No command went over the
rating. The log line is a WARNING with reason code `OUTPUT_CLAMP`. See *The
winding-loop alarm*.
+26
View File
@@ -260,6 +260,24 @@ def loop_clamp_note(d) -> str:
return ""
def shortfall_note(named) -> str:
"""SAFETY-85: the alarm text while another owner sets the batteries.
`named` is `[(inverter name or None, asked W, given W)]`, one per battery
that gave less than asked."""
return f"{REASON_CODE}: " + ", ".join(
f"{name or 'the battery'} gives {given:+.0f} W of the {asked:+.0f} W "
f"asked" for name, asked, given in named)
def delivery_short(asked_w, given_w, margin_w) -> bool:
"""SAFETY-85: did a battery give more than `margin_w` less than asked, in
the asked direction? Giving more than asked, or 0 W asked, is not short."""
asked, given = float(asked_w), float(given_w)
if asked == 0.0:
return False
return (asked - given) * (1.0 if asked > 0 else -1.0) > abs(float(margin_w))
def write_clamp_note(named) -> str:
"""The write-side alarm text: `named` is `[(inverter name or None,
ClampResult)]` for every inverter whose write was cut back this cycle.
@@ -382,6 +400,10 @@ class ClampWatchdog:
self.over_rating = 0 # bug=True: "Power request too high"
self.bound = 0 # bug=False: "Battery is not keeping up"
self.episodes = 0 # rising edges
# SAFETY-85: episodes with a bug=False engagement. The status row
# counts these; counting cycles read 861 on one rig run.
self.bound_episodes = 0
self._bound_counted = False
self.since: datetime | None = None
self.last_alarm: datetime | None = None
self.reason = ""
@@ -436,6 +458,10 @@ class ClampWatchdog:
self.spoken = False
self.bug = False
self.bug_spoken = False
self._bound_counted = False
if not bug and not self._bound_counted:
self._bound_counted = True
self.bound_episodes += 1
if bug or not self.bug:
self.reason = reason
self.facts = tuple(facts)
+7 -1
View File
@@ -382,6 +382,9 @@ class Decision:
# SAFETY-52. The refused direction to carry back in (+1 discharge, -1
# charge, 0 none), or None when the caller does not carry it.
refused: int | None = None
# SAFETY-85. The `bound` held the integrator or the command this cycle,
# so the batteries' limits, not the loop, decided it.
held: bool = False
def slew_limit_w(tuning: Tuning) -> float:
@@ -614,11 +617,13 @@ def compute(
# OPT-11: the integrator does not wind past what the modes let the
# batteries place. Only a side tighter than the rail is left in `bound`
# (above), so this never takes SAFETY-03's `i_clamped` away from the rail.
held_by_bound = False
if bound is not None:
held = max(float(bound[0]), min(float(bound[1]), i_w))
if held != i_w:
i_w = held
reason = MODE_BOUND
held_by_bound = True
# ⚠️ Applied EVERY cycle, frozen or not: the freeze is conditional, this
# bound is not. It is what makes the worst-case unwind time finite and
@@ -839,6 +844,7 @@ def compute(
if inside != target:
target = inside
reason = MODE_BOUND
held_by_bound = True
# SAFETY-48's lead cap above may pull the integrator back toward the
# slewed command; what is CARRIED stays inside the bound too.
i_w = max(float(bound[0]), min(float(bound[1]), i_w))
@@ -860,7 +866,7 @@ def compute(
return Decision(float(target), sat_count, frozen, reason, float(i_w),
i_clamped, clamped, float(i_bound_w), float(want),
float(clamped_w), refused)
float(clamped_w), refused, held_by_bound)
def maintenance_charge_floor(
+53 -7
View File
@@ -59,7 +59,8 @@ from .circulation import (
)
from .clamp import (
REASON_CODE as CLAMP_REASON, ClampWatchdog,
clamp_to_rating, is_commandable, loop_clamp_note, write_clamp_note,
clamp_to_rating, delivery_short, is_commandable, loop_clamp_note,
shortfall_note, write_clamp_note,
)
from . import freshness
from . import homeview
@@ -1179,6 +1180,10 @@ class Controller:
self.loop_clamped: tuple[bool, str, bool] = (False, "", False)
# UX-08: the numbers of a loop-side over-rating, for the notification.
self.loop_clamp_facts: tuple = ()
# SAFETY-85: this cycle's loop Decision, and how many cycles in a row
# a battery set by another owner gave less than asked.
self._loop_decision = None
self._short_run = 0
self.stopping = False
# SAFETY-61. time.monotonic() at the end of the last run_control() pass.
self.loop_pass_mono = None
@@ -4547,9 +4552,13 @@ class Controller:
refused=self.batt_refused if len(self.inverters) == 1
else self._site_refused(),
probe=probe,
# OPT-11: None unless battery modes are on, which is the law
# exactly as it was.
bound=self.loop_bound(claims) if self.modes_on else None,
# OPT-11: None unless battery modes are on. SAFETY-85: or while
# maintenance holds a battery at N>=2, so the loop does not
# wind past what the others can give and jump when it ends.
bound=(self.loop_bound(claims) if self.modes_on or (
len(self.inverters) > 1
and any(r.phase != IDLE for r in maint_results))
else None),
)
if decision.frozen and self.sat_count < self.tuning.saturation_cycles:
self.log_event(f"saturation freeze ({self.target:.0f} W vs "
@@ -4558,6 +4567,7 @@ class Controller:
self.sat_count = decision.sat_count
self.i_w = decision.i_w
self.loop_w = decision.target_w
self._loop_decision = decision
if len(self.inverters) == 1:
self._refusal_update(decision, loop_prev, site_batt, probe)
# --- TEL-10 ------------------------------------------------------
@@ -4637,6 +4647,7 @@ class Controller:
# de-assert when control is stopped.
self.loop_clamped = (False, "", False)
self.loop_clamp_facts = ()
self._loop_decision = None
# SAFETY-28. A new resolution is a new tick, and the previous record is
# stale from this line onwards. Incremented BEFORE resolve() so that the
@@ -4856,6 +4867,8 @@ class Controller:
# That is the dropped-link case: the inverter holds its last command
# FOREVER, so "not in the split" must mean zero on the wire, not
# silence. The write is the same clamped, budgeted path as every other.
# SAFETY-85, before the writes: the wire still holds last cycle's.
self._loop_alarm_input(resolution)
writes = []
for inv in self.inverters:
inv.target = float(resolution.shares.get(inv.name, 0.0))
@@ -5069,6 +5082,38 @@ class Controller:
for inv in self.inverters:
inv.target = shadow.WIRE_W
def _loop_alarm_input(self, resolution) -> None:
"""SAFETY-85. The loop's clamp counts only on a cycle the loop decided
(a rating may cut it). A battery another owner set counts when it gave
less than it was told for `saturation_cycles` cycles in a row.
DECISIONS/SAFETY-85-no-false-not-keeping-up.md."""
d = self._loop_decision
if d is None:
self._short_run = 0
return
unmet = self.allocation.unmet_w if self.allocation is not None else 0
cut = (resolution.bound_by or "").split("(")[0]
owns = (resolution.winner == "loop" and not d.held and not unmet
and (resolution.target_w == d.target_w
or cut in ("device", "supervised")))
# Graded against what stands on the wire (0 W in shadow mode).
others = [inv for inv in self.inverters if not owns
or allocator.pin_w(resolution.unit_bounds.get(inv.name))
is not None]
short = [(inv, inv.standing_w(), inv.batt) for inv in others
if inv.batt is not None
and delivery_short(inv.standing_w(), inv.batt,
self.tuning.saturation_w)]
self._short_run = self._short_run + 1 if short else 0
if owns and self.loop_clamped[0]:
return
engaged = self._short_run >= self.tuning.saturation_cycles
named = len(self.inverters) > 1
self.loop_clamped = (engaged, shortfall_note(
[(inv.name if named else None, a, g) for inv, a, g in short])
if engaged else "", False)
self.loop_clamp_facts = ()
async def check_output_clamp(self) -> None:
"""SAFETY-03. Alarm whenever a clamp actually engaged this cycle.
@@ -6291,7 +6336,8 @@ class Controller:
elif _cw.active:
# SAFETY-40: the integrator bound alone is amber, not red.
out.append({"ok": False, "warn": True, "id": "not_keeping_up",
"text": messages.row_not_keeping_up(_cw.bound)})
"text": messages.row_not_keeping_up(
_cw.bound_episodes)})
# No over-rating in THIS episode (`bug` would be set), so any count
# is from an earlier one: keep that software-fault evidence shown.
if _cw.over_rating:
@@ -6303,10 +6349,10 @@ class Controller:
out.append({"ok": False, "warn": True, "id": "power_too_high",
"text": messages.row_before(
messages.T_OUTPUT_CLAMP, _cw.over_rating)})
if _cw.bound:
if _cw.bound_episodes:
out.append({"ok": False, "warn": True, "id": "not_keeping_up",
"text": messages.row_before(
messages.T_LOOP_BOUND, _cw.bound)})
messages.T_LOOP_BOUND, _cw.bound_episodes)})
for inv in self.inverters:
if inv.last_write_ok is False:
+7 -5
View File
@@ -553,12 +553,14 @@ check("the status page flags it WHILE it is engaged - amber, since it is the "
any(not c["ok"] and c["warn"] and c.get("id") == "not_keeping_up"
and c["text"].startswith(messages.T_LOOP_BOUND)
for c in ctl_r.red_snapshot))
check("...and once clear, a warn row still says how many times it engaged, "
"under the integrator bound's own title",
# SAFETY-85: the row counts episodes, not cycles.
check("...and once clear, a warn row still says how many times it happened "
"(episodes, not cycles), under the integrator bound's own title",
any(c["warn"] and c.get("id") == "not_keeping_up"
and c["text"].startswith(messages.T_LOOP_BOUND)
and messages.times(ctl_r.clamp_wd.bound) in c["text"]
and "fine now" in c["text"] for c in ctl_r.checks()))
and c["text"] == messages.row_before(
messages.T_LOOP_BOUND, ctl_r.clamp_wd.bound_episodes)
for c in ctl_r.checks())
and 0 < ctl_r.clamp_wd.bound_episodes < ctl_r.clamp_wd.bound)
# UX-07 item 1: the after-episode row used to say "output clamp ... engaged N
# time(s)" for integrator-bound cycles. Each count now sits under its own name.
check("UX-07 item 1: bound-only engagements are counted as the bound, and no "
+20 -6
View File
@@ -108,15 +108,27 @@ A5DDDAD = {
_claims, _undo_c = spy_claims()
_bounds, _undo_b = spy_bounds()
try:
_now = rig.digests()
_now = {k: rig.digest(rig.run(**v)[0])
for k, v in rig.SCENARIOS.items() if k != "n2_maint"}
_now["resolve"] = rig.digest(rig.resolve_rows())
finally:
_undo_b()
# SAFETY-85: n2_maint (maintenance at N=2) is the one run with a bound.
_bounds_m, _undo_b = spy_bounds()
try:
_now["n2_maint"] = rig.digest(rig.run(**rig.SCENARIOS["n2_maint"])[0])
finally:
_undo_c()
_undo_b()
# SAFETY-78 changes n2_maint ON PURPOSE: on a5dddad and 5a4cdc2 its N=2 drain
# was refused on 392 of 540 cycles (site at 0 W); now none is. Printed on the
# SAFETY-78 tree the same way. Every other digest is unchanged.
# SAFETY-85 changes it again ON PURPOSE: while A's drain pin stands the loop
# is bounded by what the batteries can place, so when A drops out at t=1655 B
# follows the house down at once instead of unwinding 920 W too high. Was
# cd4d9cb5b7e29ff4ab4fe65dab5106683d8a599f09323fbdee4018ad9b28fcd1.
SAFETY78_N2_MAINT = \
"cd4d9cb5b7e29ff4ab4fe65dab5106683d8a599f09323fbdee4018ad9b28fcd1"
"1afcd46b1b987868b110d2b0f4a7555848c9aa4728a836d4a2ce2a2107268497"
for k in A5DDDAD:
print(f" {k:7} {'same' if _now[k] == A5DDDAD[k] else 'DIFFERS'} "
f"{_now[k][:16]}")
@@ -129,12 +141,14 @@ check("⭐ at N=1 and N=2, with the option absent and with it false, every "
{k: v for k, v in _now.items() if k != "n2_maint"}
== {k: v for k, v in A5DDDAD.items() if k != "n2_maint"})
check("...and n2_maint is the SAFETY-78 digest: the N=2 drain that a5dddad "
"refused on 392 of 540 cycles now runs (test_safety78.py)",
"refused on 392 of 540 cycles now runs (test_safety78.py), bounded by "
"SAFETY-85",
_now["n2_maint"] == SAFETY78_N2_MAINT != A5DDDAD["n2_maint"])
check("...and no cycle in those runs filed a `mode` claim or handed "
"`compute()` a bound",
check("...and no cycle in those runs filed a `mode` claim, and only "
"n2_maint's (SAFETY-85: maintenance at N=2) handed `compute()` a bound",
_claims and not any(c.source == "mode" for cl in _claims for c in cl)
and _bounds and set(_bounds) == {None})
and _bounds and set(_bounds) == {None}
and any(b is not None for b in _bounds_m))
# ============================================================================ #
+3 -1
View File
@@ -67,8 +67,10 @@ for k in ED739D4:
# SAFETY-84 changes n2_maint ON PURPOSE: on 9d5b7d1 its N=2 cheap-window
# charge was refused on 214 of 540 cycles (site at 0 W); now none is.
# Printed on the SAFETY-84 tree the same way (margin 0).
# SAFETY-85: the loop is bounded while A charges (reasons change, commands
# do not). Was 95722b262f1bcf504493d7b5babc3895799ac56cc15f5d2ccdbe7c9f04adfcbb.
SAFETY84_N2_MAINT = \
"95722b262f1bcf504493d7b5babc3895799ac56cc15f5d2ccdbe7c9f04adfcbb"
"ef97ae2e13668b3e0b2d22f3f5f37835ea46cd306c2cc475c97e284f9dcc6545"
check("⭐ at N=1 and N=2, with and without battery modes and with a "
"maintenance charge, margin 0 is "
"byte-identical to ed739d4 (n2_maint apart, below)",
+5 -2
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@@ -332,15 +332,18 @@ print("\n5. the N=1 and N=2 digests")
# newest action-log line hashed. N=2: the same on release/1.0 35cdffe. N=1:
# re-pinned by SAFETY-83, whose `--diff` against 35cdffe changes only cycles
# where the peak guard asked for more than the drain (test_safety83.py).
# SAFETY-85 re-pinned two: n1_drain_owner loses its false 'not keeping up'
# rows (commands unchanged); n2_drain's loop is bounded while A drains
# (reasons and the loop claim change, commands unchanged).
PINNED = {
"n1_drain":
"b0f9ef44149163bc0acece537fe047871c00f0d9ea213e7a7fc8efc4ad3aa500",
"n1_drain_modes":
"95ab82426e23bce308db3edebe18b1ab37d956952e9f521adce37150ce87ee8a",
"n1_drain_owner":
"10f7f42a6a952e899d739eb10c674874215c440f41ead7a9f2408bc9b4cb9ea4",
"607c2583c7ae4bdafb90d780b3414c62d76c430ca67798cd117d1a46f3bb40ae",
"n2_drain":
"055d83de0552d3a014dc73d87fdd697dde8b5933b8032f9b3a464ff0d08795fb",
"5806a6f457b7baf8dfb44daddced502f1939c114e15b84029dbb2659be8c8b0f",
"n2_drain_owner":
"05750347f1829c249f99154613f068f442a59ef59f409093907f6d0add78dd4c",
}
+13 -6
View File
@@ -83,8 +83,11 @@ def banked(c):
def alarmed(c):
"""Did SAFETY-81's 'Load too high' alarm fire on this run?"""
return any("PEAK_GUARD_SATURATED" in e for e in c.events)
"""Did SAFETY-81's 'Load too high' alarm fire on this run? Its quarter
stamp too, since ALLOCATOR rows can push its row out of the 40-row log
(SAFETY-85)."""
return c._peak_alarm_block is not None or any(
"PEAK_GUARD_SATURATED" in e for e in c.events)
def run(house, n=2, **kw):
@@ -465,6 +468,10 @@ print("\n8. the N=1 and N=2 digests")
# 2026-09-30, 480 cycles each, every claim hashed. N=1 and n2_charge_dear:
# the same on release/1.0 9d5b7d1 (the tool copied in). N=2 in a cheap
# window: new, the charge that 9d5b7d1 refused on every cycle.
# SAFETY-85 re-pinned the three N=2 ones: the loop is bounded while A's
# charge pin stands. n2_charge and _banked change only the loop's reason and
# claim on 2 cycles; n2_charge_dear changes commands on 98 cycles, where A's
# pin lifts (t=1800) and B no longer jumps 1390 W, and after the surplus step.
PINNED = {
"n1_charge":
"0ed25c856456b97acb07a39299a8cb7b1a762c4d0005b88a0823c03057a80be5",
@@ -473,11 +480,11 @@ PINNED = {
"n1_charge_banked":
"2619acdd06b04e56c000b168d64e1d044346c6ba3f929c94258d6ad8189ec609",
"n2_charge":
"748abe785a79084bc738c82d0d6f90b951e1cb78e9629195c0c01d3bb67b55e2",
"b16d692128f14bcce3d87b142d290e0d6b13724289680e44a05215c9eaa24a7c",
"n2_charge_dear":
"c34f08b3b5b6256e68cf05030fb0c29522916dc8f57c351008f48384657966c0",
"00a197d89a5dd1e8b3ae6a5d1af66329a4dc4850476569c5931c125fa4d9eaee",
"n2_charge_banked":
"fb600ee1dd3202910715c97c5809584d50c6b8b57b55aaa4dc83bcaaa97627ef",
"a6973faea916e4c88ca1770047f94478346eeb1efa4889b154fad0747f91267f",
}
_now = s84.digests()
for k in PINNED:
@@ -485,7 +492,7 @@ for k in PINNED:
f"{_now[k][:16]}")
check("⭐ at N=1 a charge in and out of a cheap window and under a banked "
"month peak is byte-identical to 9d5b7d1 (commands, reasons and every "
"claim), and so is N=2 outside a cheap window",
"claim), and N=2 outside a cheap window matches its SAFETY-85 pin",
all(_now[k] == PINNED[k] for k in ("n1_charge", "n1_charge_dear",
"n1_charge_banked",
"n2_charge_dear")))
+303
View File
@@ -0,0 +1,303 @@
"""Runnable check for SAFETY-85: no false 'not keeping up' while another owner
sets the battery. `python3 test_safety85.py`
The loop's integrator bound fired every ~2.5 min during maintenance and under
the peak guard, though the battery gave what it was told: the loop's own ask,
re-seeded and pushed by a grid error it did not own, crossed its rail. Now the
loop's clamp counts only on a cycle the loop decided, a battery another owner
set alarms only when it gives less than told, and at N>=2 the loop is bounded
while maintenance holds a battery. Drives the REAL Controller
(tools/safety84_identity.py's harness). DECISIONS/SAFETY-85-no-false-not-keeping-up.md.
1. N=1 and N=2: a drain, a charge and a HOLD with the house above what the
battery is set to, an hour each: no warning; without the fix they warn.
2. A battery that gives less than told during a drain does alarm (N=1, N=2);
a two-cycle dip does not.
3. Control coming back from maintenance does not jump (N=2 hold end, N=2
charge pin lifting, N=1 hold end).
4. The loop's own alarm stays (house over the rating); a safety limit at N=2
(a battery at its cut-out) does not warn.
5. The status row counts episodes, not cycles.
6. The rules at their boundaries.
Mutations (MUTATION.md, purged copies) are listed in the pull request.
"""
import logging
import os
import sys
from datetime import datetime, timedelta, timezone
HERE = os.path.dirname(os.path.abspath(__file__))
sys.path.insert(0, HERE)
sys.path.insert(0, os.path.join(HERE, "tools"))
logging.disable(logging.WARNING)
import opt11_identity as rig # noqa: E402
import safety79_identity as s79 # noqa: E402
import safety84_identity as s84 # noqa: E402
import app.main as app_main # noqa: E402
from app import clamp, messages # noqa: E402
from app.main import Controller # noqa: E402
from app.store import unit_key # noqa: E402
fails = []
A = "inverter-a"
HOUR = 3600.0
SLEW = 400.0 # the rig's slew_w
OPT0 = dict(s84.OPT)
def check(name, cond):
print(f" {'ok ' if cond else 'FAIL'} {name}")
if not cond:
fails.append(name)
async def _call(self, *a):
"""The rig's Home Assistant, recording each notification id it is sent."""
if len(a) >= 3 and a[1] == "create" and isinstance(a[2], dict):
self.__dict__.setdefault("notes", []).append(
a[2].get("notification_id"))
return True
rig._Hass.call = _call
def store(n, phase):
"""Battery A in `phase` from the first cycle ('drain': due at 11:00;
'idle': only with `maint=False`)."""
if phase == "drain":
return rig._Store()
if phase == "charge":
return s79.store_charging(n)
s = rig._Store()
if phase == "hold":
for k, v in (("phase", "hold"), ("phase_started",
rig.BASE.isoformat())):
s.data[k if n == 1 else unit_key(A, k)] = v
return s
def run(n, phase, house, cap, *, dur=HOUR, soc=None, cut=None, extra=None,
maint=True):
"""Rows and controller; `cap` is the peak limit (20000: never binds)."""
s84.OPT = dict(OPT0, peak_cap_w=cap, maintenance_enabled=maint)
if soc is None:
def soc(u, t):
return 99.0 if phase == "hold" and u == "a" else 60.0
try:
return s84.run(n, load=lambda t: house, cheap=(phase == "charge"),
store=store(n, phase), soc=soc, dur=dur, cut=cut,
extra=dict({"maintenance_hold_min": 600,
"maintenance_discharge_w": 2000},
**(extra or {})))
finally:
s84.OPT = OPT0
def warned(c):
"""'Battery is not keeping up': notifications, cycles, episodes."""
return (getattr(c.hass, "notes", []).count(messages.ID_LOOP_BOUND),
c.clamp_wd.bound, c.clamp_wd.bound_episodes)
def patched(obj, name, value):
"""Run `fn` with `obj.name` replaced (the 'without the fix' runs)."""
def wrap(fn):
real = getattr(obj, name)
setattr(obj, name, value)
try:
return fn()
finally:
setattr(obj, name, real)
return wrap
no_gate = patched(Controller, "_loop_alarm_input", lambda self, r: None)
no_bound = patched(Controller, "loop_bound", lambda self, claims: None)
def cmd(r):
return dict(r[2])
def steps(rows, lo, hi):
"""The largest change in the total command between cycles in [lo, hi]."""
tot = [(r[0], sum(cmd(r).values())) for r in rows]
return max(abs(b - a) for (t0, a), (t1, b) in zip(tot, tot[1:])
if lo <= t1 <= hi)
# ============================================================================ #
print("1. the house above what the battery is set to, an hour each")
CASES = [
# (n, phase, house, cap): the peak guard raises the drain / the HOLD at a
# 3500 W limit; the rest are the phase alone under a house that pushes the
# loop's re-seeded ask past its rail.
(1, "drain", 6500.0, 3500), (1, "drain", 7500.0, 20000),
(1, "charge", 10000.0, 20000),
(1, "hold", 6500.0, 3500), (1, "hold", 9000.0, 20000),
(2, "drain", 6500.0, 3500), (2, "charge", 10000.0, 20000),
(2, "hold", 4500.0, 20000), (2, "hold", 6500.0, 3500),
]
NEW, OLD = {}, {}
for k in CASES:
NEW[k] = run(*k)
OLD[k] = no_gate(lambda: no_bound(lambda: run(*k)))
print(f" N={k[0]} {k[1]:6} house {k[2]:5.0f} limit {k[3]:5}: phases "
f"{sorted({p for r in NEW[k][0] for p in r[-1][3]})}, warnings "
f"(notes, cycles, episodes) {warned(NEW[k][1])}, without the fix "
f"{warned(OLD[k][1])}")
check("⭐ no 'Battery is not keeping up' notification, cycle or episode in any "
"of the nine hours, at N=1 and N=2",
all(warned(c) == (0, 0, 0) for _r, c in NEW.values()))
check("...the phase held all hour (the battery was set by maintenance, or by "
"the guard over it, throughout)",
all(all(r[-1][3][0] == k[1] for r in NEW[k][0]) for k in CASES))
check("non-vacuous: without the fix every one of the nine warns, the "
"notification re-created on the re-assert cadence",
all(warned(c)[0] >= 1 and warned(c)[1] > 0 for _r, c in OLD.values())
and sum(warned(c)[0] for _r, c in OLD.values()) >= 9 * 5)
# ============================================================================ #
print("\n2. a battery that really gives less than told still alarms")
def gone(t0, t1):
"""Battery A gives nothing from t0 to t1."""
return lambda u, t: u == "a" and t0 <= t < t1
SHORT = {n: run(n, "drain", 1000.0, 20000, dur=1200.0, cut=gone(600, 1200))
for n in (1, 2)}
for n, (rows, c) in SHORT.items():
print(f" N={n}: {warned(c)}, log "
f"{[e for e in c.events if 'OUTPUT_CLAMP' in e][:1]}")
_r1, _c1 = SHORT[1]
check("⭐ N=1, a drain of 2000 W that gives nothing: it warns, and the log "
"says what was asked and what came",
warned(_c1)[0] >= 1 and any(
"the battery gives -4 W of the +2000 W asked" in e
for e in _c1.events))
_r2, _c2 = SHORT[2]
check("⭐ N=2, the same on battery A while B follows the house: it warns and "
"names inverter-a",
warned(_c2)[0] >= 1 and any(
"inverter-a gives -4 W of the +2000 W asked" in e
for e in _c2.events))
_hb = run(2, "hold", 4500.0, 20000, dur=1200.0,
cut=lambda u, t: u == "b" and t >= 600)
print(f" N=2 HOLD on A, B gives nothing: {warned(_hb[1])}")
check("⭐ N=2, A in its HOLD and B, which the loop drives, gives nothing: the "
"loop stands at what B may give, and it warns naming inverter-b",
warned(_hb[1])[0] >= 1 and any(
"inverter-b gives -4 W of the +2500 W asked" in e
for e in _hb[1].events))
check("...it starts no earlier than the saturation cycles allow (3 x 5 s)",
all(e.split(" ", 1)[0] >= "11:10:10" for c in (_c1, _c2)
for e in c.events if "OUTPUT_CLAMP" in e))
_quiet = patched(app_main, "delivery_short", lambda *a: False)(
lambda: run(1, "drain", 1000.0, 20000, dur=1200.0, cut=gone(600, 1200)))
check("non-vacuous: without the delivery rule the N=1 drain that gives "
"nothing is silent (the loop's clamp never reaches its rail here)",
warned(_quiet[1]) == (0, 0, 0))
_dip = run(1, "drain", 1000.0, 20000, dur=900.0, cut=gone(600, 610))
check("a dip of two cycles is not an alarm", warned(_dip[1]) == (0, 0, 0))
# ============================================================================ #
print("\n3. control coming back from maintenance does not jump")
END = {"maintenance_hold_min": 10}
_h2 = run(2, "hold", 4500.0, 20000, dur=900.0, extra=END)
_h2_old = no_bound(lambda: run(2, "hold", 4500.0, 20000, dur=900.0,
extra=END))
_h1 = run(1, "hold", 4500.0, 20000, dur=900.0, extra=END)
s84.OPT = dict(OPT0)
_cd = s84.run(2, cheap=False)
_cd_old = no_bound(lambda: s84.run(2, cheap=False))
print(f" N=2 hold end: largest step {steps(_h2[0], 560, 700):.0f} W "
f"(without the bound {steps(_h2_old[0], 560, 700):.0f} W); N=1 "
f"{steps(_h1[0], 560, 700):.0f} W; N=2 charge pin lifts at 1800 s: "
f"{steps(_cd[0], 1780, 1840):.0f} W (without "
f"{steps(_cd_old[0], 1780, 1840):.0f} W)")
check("⭐ N=2, the HOLD ends under a 4500 W house: the batteries move at most "
"one slew step a cycle",
_h2[1].maints[0].phase != "hold" and steps(_h2[0], 560, 700) <= SLEW)
check("⭐ N=2, A's charge pin lifts at a quarter's start: at most one slew "
"step a cycle", steps(_cd[0], 1780, 1840) <= SLEW)
check("...and N=1 already moved one slew step at a time (re-seeded each "
"cycle), unchanged", steps(_h1[0], 560, 700) <= SLEW)
check("non-vacuous: without the bound the N=2 loop stands wound at its rail "
"and both jump (2500 W at the hold's end)",
steps(_h2_old[0], 560, 700) >= 2000.0
and steps(_cd_old[0], 1780, 1840) >= 1000.0)
# ============================================================================ #
print("\n4. what still warns, and what a safety limit does")
_rail = run(1, "drain", 6500.0, 20000, dur=600.0, maint=False)
print(f" N=1 no maintenance, house 6500 over a 5000 W rating: "
f"{warned(_rail[1])}")
check("⭐ the loop in charge at its rail (house over the rating) still warns, "
"as SAFETY-40 decided", warned(_rail[1])[0] >= 1)
def at_cutout(u, t):
return 9.0 if u == "a" else 60.0
_cut = run(2, "idle", 6000.0, 20000, dur=900.0, soc=at_cutout, maint=False)
_cut_old = no_gate(lambda: run(2, "idle", 6000.0, 20000, dur=900.0,
soc=at_cutout, maint=False))
print(f" N=2, A at its cut-out, house 6000: {warned(_cut[1])}, without "
f"the fix {warned(_cut_old[1])}")
check("⭐ N=2, A at its cut-out level (a safety limit sets it to 0 W) and B "
"at its rating: no warning, each battery gives what it is told",
warned(_cut[1]) == (0, 0, 0) and cmd(_cut[0][-1]) == {"a": 0.0,
"b": 2500.0})
check("non-vacuous: without the fix it warns",
warned(_cut_old[1])[0] >= 1)
# ============================================================================ #
print("\n5. the status row counts episodes")
_wd = clamp.ClampWatchdog()
_t = datetime(2026, 9, 20, 11, 0, tzinfo=timezone.utc)
for ep in range(3):
for i in range(10):
_wd.note(True, "x", _t, bug=False)
_t += timedelta(seconds=5)
for i in range(clamp.CLEAR_CYCLES):
_wd.note(False, "", _t)
_t += timedelta(seconds=5)
_wd.note(True, "y", _t, bug=True)
check("three bound episodes of ten cycles and one over-rating: 3 episodes, "
"30 cycles", (_wd.bound_episodes, _wd.bound, _wd.episodes) == (3, 30, 4))
_rows = [x for x in _c1.checks() if x.get("id") == "not_keeping_up"]
check("⭐ the page row reads the episodes, not the cycles "
f"({_c1.clamp_wd.bound_episodes} vs {_c1.clamp_wd.bound})",
_rows and _c1.clamp_wd.bound > _c1.clamp_wd.bound_episodes >= 1
and _rows[0]["text"].startswith(messages.T_LOOP_BOUND + ": "
+ messages.times(
_c1.clamp_wd.bound_episodes)))
# ============================================================================ #
print("\n6. the rules at their boundaries")
DS = [((2000, 1499, 500), True), ((2000, 1500, 500), False),
((2000, 2600, 500), False), ((-2000, -1499, 500), True),
((-2000, -2600, 500), False), ((0, -900, 500), False),
((0, 900, 500), False),
((2000, -4, 500), True), ((-2000, 600, 500), True)]
check("delivery_short: more than the margin short in the asked direction; "
"more than asked, or 0 W asked, is never short",
all(clamp.delivery_short(*a) is want for a, want in DS))
check("the note names each battery, asked before given",
clamp.shortfall_note([("inverter-a", 2000.0, -4.0)])
== "OUTPUT_CLAMP: inverter-a gives -4 W of the +2000 W asked"
and clamp.shortfall_note([(None, -2000.0, 0.0)])
== "OUTPUT_CLAMP: the battery gives +0 W of the -2000 W asked")
print()
if fails:
print(f"{len(fails)} FAILED: " + ", ".join(fails))
sys.exit(1)
print("all SAFETY-85 checks passed")
+25 -5
View File
@@ -102,8 +102,11 @@ def on_aim(c, aim=AIM):
def alarmed(c):
"""Did SAFETY-81's 'Load too high' alarm fire on this run?"""
return any("PEAK_GUARD_SATURATED" in e for e in c.events)
"""Did SAFETY-81's 'Load too high' alarm fire on this run? Its quarter
stamp too, since ALLOCATOR rows can push its row out of the 40-row log
(SAFETY-85)."""
return c._peak_alarm_block is not None or any(
"PEAK_GUARD_SATURATED" in e for e in c.events)
def refused(rows):
@@ -231,8 +234,21 @@ def rows_logged(c, word):
return sum(1 for e in c.events if word in e)
def no_bound(fn):
"""Run without SAFETY-85's loop bound (modes are off here)."""
real = Controller.loop_bound
Controller.loop_bound = lambda self, claims: None
try:
return fn()
finally:
Controller.loop_bound = real
_nz_rows, _nz = run(noisy, 2)
_nz_old = no_ceiling(lambda: run(noisy, 2))[1]
# SAFETY-85's loop bound also keeps the loop inside what the batteries can
# give, so the flood needs both the ceiling and the bound taken out.
_nz_old = no_bound(lambda: no_ceiling(lambda: run(noisy, 2)))[1]
_nz_nc = no_ceiling(lambda: run(noisy, 2))[1]
print(f" noisy house: ALLOCATOR rows {rows_logged(_nz, 'ALLOCATOR')}, "
f"clamp rows {rows_logged(_nz, 'OUTPUT_CLAMP')} (without the site "
f"ceiling {rows_logged(_nz_old, 'ALLOCATOR')} and "
@@ -244,9 +260,13 @@ check("⭐ while A gives, the site target is the guard's floor (the `hold` "
if cmd(r)["a"] > 0.0)
and rows_logged(_nz, "ALLOCATOR") == 0
and rows_logged(_nz, "OUTPUT_CLAMP") <= 1)
check("non-vacuous: without the ceiling the loop asks 5000 W and the "
"ALLOCATOR and clamp rows fill the 40-row log",
check("non-vacuous: without the ceiling and SAFETY-85's bound the loop asks "
"5000 W and the ALLOCATOR and clamp rows fill the 40-row log",
rows_logged(_nz_old, "ALLOCATOR") >= 10 and len(_nz_old.events) == 40)
check("...and either one alone keeps it clean (without the ceiling: "
f"{rows_logged(_nz_nc, 'ALLOCATOR')} ALLOCATOR rows)",
on_aim(_nz_nc) and rows_logged(_nz_nc, "ALLOCATOR") == 0
and rows_logged(_nz_nc, "OUTPUT_CLAMP") <= 1)
# ============================================================================ #
print("\n4. a month peak banked above the limit")