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goodwe-addon/goodwe_controller
glenn schrooyenandClaude Opus 5 e1b9254626
checks / unit (pull_request) Successful in 7m42s
SAFETY-45: a price-driven charge is SIZED by the capacity guard, not switched by it
With arbitrage armed at the shipped defaults, arbitrage and the capacity-tariff
guard drove each other in a sustained limit cycle. Re-measured on TEST-23 stage
3's closed rig against 478ba93, metrics recomputed rather than taken from the
card: `peak_cap_w` 1500 / 1200 W house -> 28 charge onsets an hour, mean period
131.1 s, the grid swinging -455.5 to +3200.0 W; at the SHIPPED
`peak_cap_w: 3500` with an 1800 W house -> 8/h, with a 3000 W house -> 32/h.
The bite rule is `load + max_w > peak_cap_w`, i.e. any house over 1500 W in the
cheapest quarter. §10.2: "an EMS that oscillates is worse than no EMS, both for
hardware wear and - per §9.1 - for the peak it is trying to avoid." And it was
losing the argument it was having: EVERY billed quarter in the three affected
configurations finished OVER the cap.

⚠️ THE CARD'S STATED MECHANISM IS WRONG AND THE CORRECTION IS ON THE RECORD.
The card, and .cache/s45.md before it, say the loop is the quarter boundary
resetting the projection and arbitrage re-arming at full power. It is not. Of
the 27 gaps between the 28 onsets, 23 are 90-120 s (mean 111.5 s) and lie
ENTIRELY INSIDE one quarter; the four long gaps - 230, 240, 250, 255 s - are
exactly the four that SPAN a boundary, so the boundary LENGTHENS the interval
rather than causing an onset. The real cycle, off the recorded fields: the trade
charges at max_w while `wanted = batt_w + excess` is negative and the guard
files NOTHING; `wanted` crosses zero; the guard engages on a floor of 5.3 W;
that flips `arbitrage.guard_state()`, which cancels the WHOLE trade; the
grid-following loop - which targets grid = 0, not grid = ceiling - takes the
actuator and discharges to +1870 W, exporting 420 W; the projection collapses;
the guard releases; the trade re-arms at max_w. A binary interlock keyed on a
continuous quantity. A fix aimed at the boundary would have removed four of
twenty-eight onsets.

THE FIX IS A SHAPE THIS ADD-ON ALREADY HAD. `control.maintenance_charge_floor()`
caps a MAINTENANCE charge at "the headroom left under the site's cap", because
"a maintenance charge is the only thing this system does that is big enough and
long enough to set that peak". ⚠️ That sentence stopped being true when OPT-04
landed. `peakguard.charge_headroom_w()` publishes the same quantity off the
MEASURED guard rather than off the optional `peak_forecast_entity` - the hole
SAFETY-25 had to close in `shaping_suspended()` - and `arbitrage.decide()` sizes
its BUY leg to it, keyword-only and with no default.

NO NEW ARITHMETIC AND NO NEW CONSTANT. The number is `wanted_w` read in the
other direction: `decide()` already computes the DISCHARGE that lands the
quarter on the ceiling, and a negative one is a permitted CHARGE of `-wanted`.
⚠️ `peakguard.decide()` IS UNCHANGED - sha256(decide) = 200090d0835a3a55, 7252 B
on this branch and on 478ba93 - so 2026-08-20's anti-bang-bang rung is exactly
where it was, and tools/replay_ac3.py reproduces 190/190 guarded quarters, 110
engaged cycles, 5 blind and 878 Wh on both trees.

TWO PROPERTIES MAKE IT SAFE TO HAND A STRATEGY, BOTH SWEPT RATHER THAN ARGUED.
It is INVARIANT IN THE BATTERY - raise the charge by dW, the meter rises by dW,
so `excess` rises by dW while `batt_w` falls by dW and `wanted` does not move:
1350.0 W at every point across batt_w -5000..+2000 W on one banked quarter,
while the `excess` those runs see takes six distinct values. It is feed-forward,
so consuming it adds no feedback path around the plant. And HOLDING IMPLIES ZERO
OR UNKNOWN: across 1080 swept combinations not one ENGAGED decision answers a
positive headroom.

AFTER, same rig, same command. 1500/1200: 28 onsets -> 1, grid swing 3655.5 ->
282.0 W, energy bought 180.0 -> 285.2 Wh (+58%, because a continuous 300 W trade
beats a 2000 W trade cancelled for 57% of the hour), billed quarters
1490/1497/1509 -> 1500.0/1500.0/1500.0. 3500/1800: 8 -> 1, 3511/3536/3559 ->
3500/3500/3500. 3500/3000: 32 -> 1, 3519/3542/3557 -> 3500/3500/3500. The two
shipped-default rows buy 2.2% and 1.6% LESS energy and in exchange the worst
quarter goes from 59 W over the cap to zero - which is the ordering §10.1 asks
for, since the capacity tariff bills the month's single worst quarter.
⚠️ AND THE NEGATIVE CONTROL: at peak_cap_w 5000 with a 1200 W house, where
`load + max_w` never reaches the cap, the two runs are BIT-IDENTICAL.

⚠️ A NEGATIVE `lo` WAS CONSIDERED AND REJECTED, AND THE REASON IS IN THE CODE.
Deleting `decide()`'s `wanted <= 0` gate and filing `lo = wanted` is the tidier
answer arithmetically. It creates a new `lo > hi` CONTRADICTION against
main.py's cheap-window maintenance shaping, which files a NEGATIVE `hi`;
arbiter.py clause 2 has no notion of one limit out-ranking another, so it
resolves to 0 W - the battery PARKED in the quarter that sets the bill - and the
only way to close that suspends the maintenance charge shaping PERMANENTLY on
every site this card is about. A backoff or cooldown in arbitrage was rejected
too: both modules' design notes say no timer is invented, and the trade now
re-arms at `ceiling - load` rather than at max_w, which is what learning from a
refusal means when the refusal is a measurement.

THE REGRESSION IS THE LOOP SETTLING, NOT A UNIT TEST ON decide().
test_arbitrage.py 3c closes the loop over the shipped guard, strategy, arbiter,
control law and QuarterAverager with a modelled plant, and asserts BOTH
directions: unsized it must run away (24 onsets, -414..+3200 W, a quarter over
the cap) and sized it must settle (1 onset, 303 W swing, three quarters at
exactly 1500.0 W). The two runs differ in one argument. A third pair asserts the
card is INERT where the defect is inert.

Evidence: 29/29 green. 14 mutations, every one RED on a named check, no
survivors; two are ZERO BYTES - `min()` -> `max()` on the sizing, and the
sized-trade sentence's two operands transposed - and both are red. M13 reverts
the 2026-08-20 rung and is red on EIGHT named checks in test_peakguard and three
in test_arbitrage. Every revert verified by a tree fingerprint AFTER the revert,
which is how a defect in the battery's own harness was found: two edits to one
file, restored in list order, left the first one on disk (MUTATION.md habit 18).
test_peakguard.py part 1 also gained a None-safe format, because the mutation it
exists to catch made it raise TypeError one line later and ABORT the file -
parts 2-13 were ungraded and M13's recorded coverage was one check instead of
eight.

Not fixed, and named: TEST-23 finding 1's export overshoot at the END of a trade
(356-938 W, ~0.37 x max_w) is a different card; a house whose load ALONE exceeds
the cap still has the trade refused outright and the loop drive to grid = 0
rather than to the ceiling, and no swept pair reaches that regime; the container
leg (hadrive.py) was not re-run because test23s3-addon is deliberately stopped
as a second writer on the setpoint entity.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BwRLw7eKYj2byVdwB6kbjU
2026-09-14 16:10:34 +02:00
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