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glenn schrooyenandClaude Opus 5.5 71d2d4a37a
checks / unit (pull_request) Successful in 8m22s
SAFETY-61: the control task's death ends the process, after the wind-down
A done-callback on run_control()'s task logs the traceback at the death and
sets `stop`; amain() runs the ordinary wind-down (shutdown() ->
command_site_zero()) and main() exits 70 (EX_SOFTWARE). Normal stops and
run_control()'s refusal path are ignored by the callback (still 0 / 78).

hass.py: a malformed JSON body, a JSON non-object, and an undecodable error
body are an absence / a failed write, not an exception into the loop.

checks() gains a first "control loop" row, red past FIRMWARE_INGEST_VETO_S.

Why exit rather than restart in-process, and what the Supervisor actually
does on exit (restarts only with the per-install Watchdog toggle on, default
off): DECISIONS/SAFETY-61-control-task-death.md.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BwRLw7eKYj2byVdwB6kbjU
2026-09-24 23:52:42 +02:00

374 lines
14 KiB
Python

"""Runnable check for SAFETY-61: the control task's death. `python3 test_control_task.py`
If `run_control()` raised, nothing noticed: the task ended, `stop` was never
set, the web UI kept serving and the Supervisor saw a healthy container. The
card's fix and its reasons are in DECISIONS/SAFETY-61-control-task-death.md.
Parts 1-3 drive the REAL `app.main.main()` - the process entry point - in a
child process (this file re-invoked with `--driver`), with only the outside
world faked: options, Home Assistant, the store, the web server and the core
API probe. The child's exit status is the real one. Each child runs under a
deadline, because the defect this card closes is a HANG (MUTATION.md habit 5).
Takes ~15 s. Purge `__pycache__` before a mutation run (MUTATION.md).
"""
import asyncio
import json
import os
import signal
import subprocess
import sys
import time
HERE = os.path.dirname(os.path.abspath(__file__))
FAULT = "injected SAFETY-61 fault"
DEADLINE_S = 40
fails = []
def check(name, cond):
print(f" {'ok ' if cond else 'FAIL'} {name}")
if not cond:
fails.append(name)
# --------------------------------------------------------------------------- #
# The child: the real main() with the outside world faked.
# --------------------------------------------------------------------------- #
BASE = {"setpoint_entity": "number.sp", "meter_entity": "sensor.grid",
"soc_entity": "sensor.soc", "batt_entity": "sensor.batt",
"meter_source": "off", "max_w": 2000, "gain": 0.6, "slew_w": 0,
"deadband_w": 15, "target_grid_w": -10, "step_w": 10,
"heartbeat_s": 10, "stale_input_s": 15, "cycle_floor_s": 1,
"auto_start": True}
def driver(scenario):
import aiohttp
import app.main as M
import app.store
import app.web
def event(*e):
"""Streamed as it happens, so a child killed at the deadline or by
os._exit() still reports what it did."""
print("EV " + json.dumps(list(e)), flush=True)
t0 = time.monotonic()
class FakeHass:
def __init__(self):
self.batt = 0.0
self.limit_calls = 0
async def limits(self, entity):
self.limit_calls += 1
# "refuse": ESPHome not up at the startup gate, then a rating
# below max_w once run_control() re-reads it -> its refusal path.
if scenario == "refuse":
return (None, None, None) if self.limit_calls == 1 else (-1000.0, 1000.0, 1.0)
return (-5000.0, 5000.0, 1.0)
async def number(self, entity, invert=False):
if entity == "sensor.grid":
# a steady 600 W import, alternating by 1 W so every pass cycles
return 600.0 + (int(time.monotonic() - t0) % 2)
if entity == "sensor.batt":
return self.batt
if entity == "sensor.soc":
return 50.0
return None
async def state(self, entity):
return None
async def set_number(self, entity, value):
event("w", float(value))
self.batt = float(value)
return True
async def call(self, *a, **k):
return True
async def mqtt_service(self):
raise RuntimeError("no broker in this test")
class _Store:
data = {}
def get(self, key, default=None):
return default
def set(self, *a, **k):
pass
class _Runner:
async def cleanup(self):
event("cleanup")
async def _web_start(controller, port=8099, selfcfg=None):
return _Runner()
class _NoProbeSession:
"""The core API probe in amain() must not touch a network."""
async def __aenter__(self):
return self
async def __aexit__(self, *a):
return False
def get(self, *a, **k):
raise OSError("no network in this test")
M.load_options = lambda: dict(BASE)
M.HomeAssistant = lambda session: FakeHass()
app.store.Store = _Store
app.web.start = _web_start
aiohttp.ClientSession = _NoProbeSession
real_cycle = M.Controller.cycle
n = {"cycles": 0}
async def cycle(self):
n["cycles"] += 1
if scenario == "fault" and n["cycles"] == 4:
event("fault")
raise RuntimeError(FAULT)
await real_cycle(self)
if scenario == "clean" and n["cycles"] == 4:
os.kill(os.getpid(), signal.SIGTERM) # the Supervisor's stop
M.Controller.cycle = cycle
M.main()
def run_child(scenario):
env = dict(os.environ, PYTHONDONTWRITEBYTECODE="1")
try:
p = subprocess.run([sys.executable, "-B", __file__, "--driver", scenario],
cwd=HERE, env=env, capture_output=True, text=True,
timeout=DEADLINE_S)
except subprocess.TimeoutExpired as e:
rc, out, err = None, e.stdout or "", e.stderr or ""
else:
rc, out, err = p.returncode, p.stdout, p.stderr
out = out.decode() if isinstance(out, bytes) else out
err = err.decode() if isinstance(err, bytes) else err
events = [json.loads(ln[3:]) for ln in out.splitlines() if ln.startswith("EV ")]
return rc, out, err, events
def tail(text, n=15):
return "\n".join(" | " + ln for ln in text.splitlines()[-n:])
if len(sys.argv) == 3 and sys.argv[1] == "--driver":
driver(sys.argv[2])
sys.exit(0) # unreachable in every scenario: main() exits itself
# --------------------------------------------------------------------------- #
print("1. an exception inside cycle() - the real main(), in a child process")
rc, out, err, ev = run_child("fault")
print(f" exit status {rc}; events {ev}")
check(f"the process ENDS inside {DEADLINE_S} s rather than sitting there "
"healthy (the defect is a hang)", rc is not None)
check("exit status is 70 (EX_SOFTWARE), not 0 and not an unhandled crash's 1",
rc == 70)
fault_at = ev.index(["fault"]) if ["fault"] in ev else None
before = [e[1] for e in ev[:fault_at] if e[0] == "w"] if fault_at is not None else []
after = [e[1] for e in ev[fault_at + 1:] if e[0] == "w"] if fault_at is not None else []
# Precondition (habit 23): the inverter was holding a NON-ZERO command when the
# fault hit, so a 0 W write afterwards is evidence of the wind-down, not rest.
check("precondition: the fault hit while the last command was non-zero "
f"(last before fault = {before[-1] if before else None})",
fault_at is not None and bool(before) and before[-1] != 0.0)
check(f"the wind-down ran: 0 W written AFTER the fault (writes after = {after})",
after == [0.0])
check("the web runner was cleaned up, i.e. the ordinary shutdown path ran",
["cleanup"] in ev[(fault_at or 0):])
died_line = next((i for i, ln in enumerate(err.splitlines())
if "CONTROL LOOP DIED (RuntimeError('" + FAULT + "'))" in ln), None)
wind_line = next((i for i, ln in enumerate(err.splitlines())
if "shutting down - commanding 0 W" in ln), None)
check("a CRITICAL line names the exception and the exit status",
died_line is not None
and "CRITICAL" in err.splitlines()[died_line]
and "commanding 0 W and exiting with status 70" in err.splitlines()[died_line])
check("the traceback is logged, down to the frame that raised",
"Traceback (most recent call last)" in err
and f"RuntimeError: {FAULT}" in err and "in cycle" in err)
check("it is logged AT THE DEATH, before the wind-down - not only at exit",
died_line is not None and wind_line is not None and died_line < wind_line)
check("exactly one traceback: main() does not print a second one",
err.count("Traceback (most recent call last)") == 1)
if fails:
print(tail(err, 30))
# --------------------------------------------------------------------------- #
print("2. the same entry point stopped by SIGTERM - the callback must stay quiet")
rc2, out2, err2, ev2 = run_child("clean")
print(f" exit status {rc2}; events {ev2}")
check("an ordinary stop still exits 0", rc2 == 0)
check("an ordinary stop logs no CONTROL LOOP DIED", "CONTROL LOOP DIED" not in err2)
check("an ordinary stop still winds down to 0 W, from a non-zero command",
any(e[0] == "w" and e[1] != 0.0 for e in ev2)
and [e for e in ev2 if e[0] == "w"][-1:] == [["w", 0.0]])
# --------------------------------------------------------------------------- #
print("3. run_control()'s own refusal path returns on purpose - still exit 78")
rc3, out3, err3, ev3 = run_child("refuse")
print(f" exit status {rc3}")
check("a late-arriving device rating refusal exits 78 (EX_CONFIG), not 70",
rc3 == 78)
check("and is not reported as a death", "CONTROL LOOP DIED" not in err3)
if rc3 != 78:
print(tail(err3))
# --------------------------------------------------------------------------- #
print("4. hass.py: a body that is not a state object is an ABSENCE")
import aiohttp # noqa: E402
from aiohttp import web as aioweb # noqa: E402
import app.hass as H # noqa: E402
async def hass_cases():
async def handler(req):
k = req.match_info["k"]
if k == "sensor.good":
return aioweb.json_response({"entity_id": k, "state": "42"})
if k == "sensor.badjson":
return aioweb.Response(text="{not json", content_type="application/json")
if k == "sensor.list":
return aioweb.Response(text="[1, 2]", content_type="application/json")
if k == "sensor.html":
return aioweb.Response(text="<html>", content_type="text/html")
return aioweb.Response(status=404)
async def svc(req):
return aioweb.Response(body=b"\xff\xfe\xfa", status=400,
headers={"Content-Type": "text/plain; charset=utf-8"})
app_ = aioweb.Application()
app_.router.add_get("/states/{k}", handler)
app_.router.add_post("/services/{d}/{s}", svc)
runner = aioweb.AppRunner(app_)
await runner.setup()
site = aioweb.TCPSite(runner, "127.0.0.1", 0)
await site.start()
port = site._server.sockets[0].getsockname()[1]
H.CORE_API = f"http://127.0.0.1:{port}"
got = {}
try:
async with aiohttp.ClientSession() as session:
h = H.HomeAssistant(session, token="t")
for e in ("sensor.good", "sensor.badjson", "sensor.list", "sensor.html"):
try:
got[e] = ("ok", await h.number(e))
except Exception as err: # noqa: BLE001
got[e] = ("raised", type(err).__name__)
try:
got["call"] = ("ok", await h.set_number("number.sp", 0))
except Exception as err: # noqa: BLE001
got["call"] = ("raised", type(err).__name__)
finally:
await runner.cleanup()
return got
got = asyncio.run(hass_cases())
print(f" {got}")
check("baseline: a well-formed state reads as its value (42.0)",
got["sensor.good"] == ("ok", 42.0))
check("a malformed JSON body labelled application/json reads as None, not a raise",
got["sensor.badjson"] == ("ok", None))
check("a JSON body that is not an object reads as None, not a raise",
got["sensor.list"] == ("ok", None))
check("a text/html 200 reads as None (already true before SAFETY-61)",
got["sensor.html"] == ("ok", None))
check("a rejected write with an undecodable body is a failed write (False)",
got["call"] == ("ok", False))
# --------------------------------------------------------------------------- #
print("5. the control-loop status row")
from app.main import Controller # noqa: E402
class _Pub:
enabled = False
def publish(self, *a, **k):
pass
def close(self):
pass
class _Store:
data = {}
def set(self, *a, **k):
pass
class _RowHass:
async def limits(self, entity):
return (-5000.0, 5000.0, 1.0)
async def number(self, entity, invert=False):
return {"sensor.grid": 600.0, "sensor.soc": 50.0}.get(entity, 0.0)
async def state(self, entity):
return None
async def set_number(self, entity, value):
return True
async def call(self, *a, **k):
return True
def rows_for(pass_age):
c = Controller(dict(BASE), _RowHass(), _Store(), _Pub(), stop=asyncio.Event())
c.loop_pass_mono = None if pass_age is None else time.monotonic() - pass_age
return c.checks()
r_new, r_29, r_31 = rows_for(None), rows_for(29), rows_for(31)
print(f" {r_new[0]} | {r_29[0]} | {r_31[0]}")
check("before the first pass the row is ok and says 'starting'",
r_new[0] == {"ok": True, "warn": False, "text": "control loop: starting"})
check("29 s after a pass it is ok",
r_29[0] == {"ok": True, "warn": False,
"text": "control loop: last pass 29 s ago"})
check("31 s after a pass it is RED and first, naming the age and the veto",
r_31[0] == {"ok": False, "warn": False,
"text": "control loop: NO PASS FOR 31 s (layer 1 zeroes the "
"inverter after 30 s without a heartbeat)"})
async def one_pass():
c = Controller(dict(BASE), _RowHass(), _Store(), _Pub(), stop=asyncio.Event())
c.auto = True
before = getattr(c, "loop_pass_mono", "absent")
t = asyncio.create_task(c.run_control())
await asyncio.sleep(2.5)
c.stopping = True
await asyncio.wait_for(t, timeout=10)
return before, getattr(c, "loop_pass_mono", None)
_before, _after = asyncio.run(one_pass())
print(f" stamp before run: {_before}; age after 2.5 s: "
f"{None if _after is None else round(time.monotonic() - _after, 2)} s")
check("the real run_control() stamps each pass",
_before is None and _after is not None and time.monotonic() - _after < 3)
print()
if fails:
print(f"FAILED: {len(fails)}")
for f in fails:
print(f" - {f}")
sys.exit(1)
print("all SAFETY-61 checks passed")