"""Runnable check for the control law. `python3 test_control.py` No framework, no fixtures - it needs to run on a tech's laptop and in CI with nothing installed. Every assert here corresponds to a rule that exists because its absence caused an observed failure on real hardware. If you change control.py, run this. If it fails, the inverter would have done something you did not intend. """ import sys from app.control import Tuning, compute, maintenance_charge_floor, peak_at_risk T = Tuning() fails = [] def check(name, cond): if cond: print(f" ok {name}") else: print(f" FAIL {name}") fails.append(name) print("control law") # Deadband: inside meter noise, hold exactly - do not drift. d = compute(prev_w=900, grid_w=10, actual_w=900, tuning=T) check("deadband holds the command", d.target_w == 900 and d.reason == "deadband") d = compute(prev_w=900, grid_w=20, actual_w=900, tuning=T) check("outside deadband it acts", d.target_w != 900) # Proportional: 0 + 0.6*500 = 300 d = compute(prev_w=0, grid_w=500, actual_w=0, tuning=T) check("proportional step (gain 0.6)", d.target_w == 300) # Sign: exporting (negative grid) must CHARGE (negative target). d = compute(prev_w=0, grid_w=-500, actual_w=0, tuning=T) check("export drives charging", d.target_w == -300) # Clamp d = compute(prev_w=1900, grid_w=1000, actual_w=1900, tuning=Tuning(max_w=2000, slew_w=5000)) check("clamped to max_w", d.target_w == 2000) # Slew: from 0 with a huge error, no more than slew_w in one cycle. d = compute(prev_w=0, grid_w=5000, actual_w=0, tuning=Tuning(max_w=5000, slew_w=1000)) check("slew limits one cycle", d.target_w == 1000) # Saturation needs DURATION: one diverging cycle must NOT freeze. t = Tuning(saturation_w=500, saturation_cycles=3) d1 = compute(prev_w=2000, grid_w=500, actual_w=1000, tuning=t, sat_count=0) check("one saturated cycle does not freeze", not d1.frozen and d1.sat_count == 1) d2 = compute(prev_w=2000, grid_w=500, actual_w=1000, tuning=t, sat_count=d1.sat_count) d3 = compute(prev_w=2000, grid_w=500, actual_w=1000, tuning=t, sat_count=d2.sat_count) check("three consecutive saturated cycles freeze", d3.frozen) check("freeze forbids raising magnitude", d3.target_w <= 2000) # ...and one good cycle clears the counter immediately. d4 = compute(prev_w=2000, grid_w=500, actual_w=1990, tuning=t, sat_count=3) check("counter resets when tracking resumes", d4.sat_count == 0 and not d4.frozen) # Freeze must still allow the magnitude to FALL (that is the escape route). d = compute(prev_w=2000, grid_w=-800, actual_w=1000, tuning=t, sat_count=3) check("freeze still allows magnitude to fall", d.target_w < 2000) # Maintenance shaping (charge-only, cheap-window floor) is no longer this # function's business - it is expressed as limit claims. See test_arbiter.py. # Quantisation d = compute(prev_w=0, grid_w=7, actual_w=0, tuning=Tuning(deadband_w=1, step_w=10)) check("quantised to step_w", d.target_w % 10 == 0) print("capacity tariff") check("no forecast means no cap", maintenance_charge_floor(2500, None, 3500) == 2500) check("headroom caps the charge", maintenance_charge_floor(2500, 2000, 3500) == 1500) check("no headroom means no charge", maintenance_charge_floor(2500, 4000, 3500) == 0) check("peak risk detected", peak_at_risk(4000, 3500) is True) check("peak risk off without forecast", peak_at_risk(None, 3500) is False) print("behaviour: 2 kW load step converges") # Closed-loop sim. The plant is modelled as first-order-ish: it moves most of # the way to the command each cycle (measured: 94 % by 3.3 s against a ~5 s # cycle). House load steps by 2000 W at t=0. prev, actual, sat, load = 0.0, 0.0, 0, 2000.0 cycles = 0 for i in range(12): grid = load - actual # what the meter sees d = compute(prev, grid, actual, T, sat) prev, sat = d.target_w, d.sat_count actual = actual + 0.94 * (prev - actual) # plant follows cycles += 1 if abs(load - actual) < T.deadband_w: break check(f"converges within deadband in {cycles} cycles (<=6)", cycles <= 6) check("no overshoot past the load", actual <= load + T.deadband_w) print("grid bias: the deadband must not rest on the import register") # The billed asymmetry: import and export are separate registers, so a resting # point inside the deadband on the import side is paid for every second it # holds. 14 W held all day is 0.34 kWh. T0 = Tuning(target_grid_w=0.0) TB = Tuning(target_grid_w=-10.0) check("unbiased, +14 W import rests forever", compute(500.0, 14.0, 500.0, T0).reason == "deadband") d = compute(500.0, 14.0, 500.0, TB) check("biased, the same +14 W is corrected", d.reason != "deadband" and d.target_w > 500.0) check("biased, a small export rests", compute(500.0, -10.0, 500.0, TB).reason == "deadband") check("biased, the band still ends before -25 W", compute(500.0, -30.0, 500.0, TB).reason != "deadband") # Worst-case billed leak: the band is [bias - deadband, bias + deadband], so it # drops from 15 W to 5 W. Set target_grid_w to -deadband_w to remove it entirely, # at the cost of giving that much away as export. check("worst billed rest point falls from 15 W to under 5 W", compute(500.0, 4.9, 500.0, TB).reason == "deadband" and compute(500.0, 5.0, 500.0, TB).reason != "deadband") print() if fails: print(f"{len(fails)} FAILED: {', '.join(fails)}") sys.exit(1) print("all checks passed")