Migrated the reference site off the YAML packages and onto the add-on. Every
bug below presented identically: the add-on starts, logs "started", serves its
UI, and cannot do its job.
- run.sh needs #!/usr/bin/with-contenv sh. s6-overlay sanitises the environment
for services, so a plain shebang means SUPERVISOR_TOKEN is absent and every
Core API call is 401 - while homeassistant_api: true makes permissions look
granted. Startup now prints the token length and probes the API.
- Supervisor keys the image by config.yaml `version`, so rebuilding without a
bump reuses the old image. Two fixes appeared not to work because of it.
- Alpine is musl and has no aiohttp wheel on PyPI; deps now come from apk so
nothing compiles on a client's Pi.
- Alpine ships paho-mqtt 1.x, which has no CallbackAPIVersion. That raised at
construction and took the control loop down with it - so MQTT setup is now
wrapped too. Observability must never be able to stop the controller.
- MQTT discovery is published from on_connect: paho silently drops QoS-0
publishes issued before the CONNACK, so the previous code announced nothing
while logging "MQTT connected".
- Repeated failures now log once a minute. Six warnings a second rolled the log
buffer and destroyed the startup diagnostics needed to find the 401.
- auto_start could never fire, because the store's defaults always supplied
auto: False for the fallback to find.
Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_016NckgXecasQb2eSsPYNSW6
Turns the reference RS485 controller into something a technician can install
at a client site: a typed config form instead of YAML, an ingress UI that
names misconfiguration in words, and persistent state that cannot be broken by
a timezone.
Why an add-on rather than YAML packages or blueprints:
- Blueprints cannot create helpers, and the maintenance cycle is a state
machine whose phase and completion date must survive restarts.
- YAML packages need filesystem access, a configuration.yaml edit and a
restart - none of which belong in a client install.
- Add-ons authenticate with SUPERVISOR_TOKEN, so there is no long-lived token
to generate, store or leak on someone else's machine.
- Requires HA OS/Supervised. Container and Core installs cannot run add-ons at
all, which is a market decision, not an oversight.
The control law and the maintenance machine are pure functions with no Home
Assistant imports, and both ship with runnable checks (22 and 22 assertions).
Every assertion corresponds to a rule whose absence caused an observed failure
on hardware - the saturation duration term, the clamp-before-slew ordering, the
deadband, the sign convention.
One behaviour deliberately differs from the implementation it replaces: when
its inputs go missing this commands 0 W rather than replaying the last
setpoint. The reference version kept replaying, which the hardware watchdog
cannot catch - from the ESP32's side, Home Assistant is still talking to it.
Includes the ESPHome firmware (now parameterised: node name, inverter rating,
watchdog timeout) and the optional RS485 e-stop. FIELD-GUIDE.md carries the
commissioning gates, all judged on the wire rather than on how Home Assistant
looks, plus the written statement a site without an e-stop needs signed.
Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_016NckgXecasQb2eSsPYNSW6
adminandClaude Opus 5