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f9e7fbf86d |
SAFETY-32: bms_soc_floor per pack, rule 8 per unit
`bms_soc_floor` describes A BATTERY, not a site. At two packs of different models the cut-outs differ, and one number for both graded the shallower pack against the deeper one's BMS - so a site with cut-outs of 10 % and 30 % under `peak_soc_floor: 20` STARTED, and the guard would command a forced discharge that pack B's BMS, not the operator's floor, is the thing that stops. That is rule 8's own failure mode, reached through rule 8. Scoped to the card's third bullet, per its PM PROOFREAD: the aggregate anti-windup (DEV-02) and per-instance `achievable_w` (CFG-04) were verified as already shipped and are untouched. * config.yaml: `bms_soc_floor: int(0,50)` REQUIRED per `inverters:` entry. Nothing is inherited; the flat key stays the single-inverter shape's own cut-out. A per-entry DEFAULT was declined - a default is one number for every pack, which is this card's defect - and the decision is recorded. * inverter.py: `Inverter.bms_soc_floor`; an entry that states none gets None, not a borrowed number and not 0.0 (the most permissive value the key has). * peakguard.py: `Pack`, `pack_floor_pct()`, `pack_permissions()`, `binding_soc_floor()`. `discharge_permitted()` is unchanged and is still the one place the question is answered. * validate.py: `unit_bms_floors_indexed()` carries the ROSTER index; rule 8 grades EVERY unit and NAMES the one it refuses. Graded with the offender SECOND and with the same two numbers in the other order. * main.py: `Controller.packs`; `decide(soc_floor=...)` is the per-pack reduction of the same option; the floor-limited notification names the pack that stopped the site. `pack_floor_soc` - the emptiest pack, and its None-on-missing behaviour - is untouched. * tools/supervisor_shape_probe.py: RE-RUN and repaired. The required key broke §C and left §D printing PASS on a refusal about a different key. §D is now an isolated counterfactual over an accepted merged baseline, one key varied, asserting the key name. `all cases passed` on 2026.08.0. Stated rather than hidden: under any config rule 8 accepts the per-pack FLOOR reduces to `peak_soc_floor` for every pack. The reduction is written for `unit_caps_indexed()`'s reason and graded on both sides - 1775 rule-8-valid pairs answer the option, the pair rule 8 refuses answers the cut-out. `peak_soc_floor` is still one number for the site, so the "deeper pack needlessly withheld" half is filed as an open question, not closed. Full 19-file suite green. Twelve source mutations through tools/mutation_run.sh: eleven red, one argued survivor. The battery also found `_flat_bms_floor()` defaulting in two places, each covering for the other. No measurement of inverter B appears anywhere: it does not exist yet. Every second-pack figure is simulated and labelled. Co-Authored-By: Claude Opus 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01BwRLw7eKYj2byVdwB6kbjU |
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6b85acb0f1 |
CFG-04: an operator can declare a second inverter, and the shape was measured
checks / unit (pull_request) Successful in 4m30s
DEV-02 made every per-device value per-instance - rating, SoC, watchdogs, heartbeat, store keys - so the code stopped assuming one inverter. The options schema did not. `build_roster()` returned a list of exactly one and said so in its own docstring, and there was no `inverters:` key for an operator to write, so the roster could only ever be a roster of one. THE SHAPE, AND WHY IT WAS MEASURED RATHER THAN CHOSEN config.yaml had no list-of-objects anywhere, and `static_profile` carries a whole tariff structure as a JSON string in a `str?` precisely because a nested schema was doubted. That is a question about somebody else's software, so it was answered by running it: `tools/supervisor_shape_probe.py` (committed) runs Supervisor 2026.08.0's OWN `AppOptions` validator and `SCHEMA_APP_CONFIG`, out of the release image, against this repository's config.yaml. 2026.08.0 is the version the live install reports. The full transcript and the argument are in DECISIONS/CFG-04-inverter-roster.md. It accepts the list, enforces per-entry types, refuses a missing `name` / `setpoint_entity` / `max_w` BY NAME, renders the option in the UI as a repeatable section, and drops the key with a warning under an older schema - so a downgrade is not the forward trap in reverse. ⚠️ AND THE `inverters: []` DEFAULT IS LOAD-BEARING, WHICH IS THE MEASUREMENT THAT MATTERED MOST. Supervisor answers `Missing option 'inverters' in root` for an options blob that has no such key - which every existing install's has, since the key did not exist when they were written. `App.options` is the shipped `options:` block deep-merged with the operator's stored one, so the empty default is the difference between an upgrade nobody notices and an add-on that cannot start with a schema pinned to the version that would fix it. That is docs/deploy-rollback.md §4's trap in the FORWARD direction, found before it was sprung. The merger was checked too: lists override rather than concatenate, so a non-empty default could not have grown a roster behind the operator's back. NOTHING IS INHERITED, WHICH IS DEV-02 RESTATED AS A CONFIG RULE `name`, `setpoint_entity` and `max_w` are required of every entry. An entry that omits `soc_entity` has no SoC sensor; it does not borrow the flat one. A three-line fallback would have rebuilt the sibling-grading defect DEV-02 spent a card removing, in YAML. Defaults still live in exactly one place (CFG-03): there is no per-entry default anywhere, because there is no optional per-entry number. A flat `setpoint_entity` left set beside a declared roster is refused rather than ignored - it names an actuator nothing will write. TWO PERMISSIVE READERS IN SHIPPED CODE, AND THREE MORE IN THE CHECKS validate.py rules 5 and 6 compared their thresholds against the FLAT `max_w`. At a roster of two 2000 W units with `max_w: 5000` left over from a single-inverter install, `sign_disagree_w: 3000` passed rule 5 while SAFETY-02's watchdog could fire on NEITHER unit - rule 5's own failure mode, reached through rule 5. They read `unit_caps()` now, which at one inverter is `[max_w]` exactly. main.py's `run_control()` re-ran the device-rating check behind `if self.o.get("setpoint_entity")` - the flat key, which a roster leaves blank - so on a two-inverter site no inverter's `max_w` was graded against the device it is written to, and the skip was silent. `validate_unit_ranges()` grades each unit against its own ESPHome and runs unconditionally. test_peakguard.py's `read_option()` and `_schema_bound()` and test_inverter.py's `read_schema_max()` matched a STRIPPED line and took the first hit, so the nested per-inverter `max_w:` began outranking the flat one - silently, and correctly, because the two bounds are the same int(100,5000) today. A reader that is right by coincidence is this project's named failure mode. All three are anchored at exactly two spaces now; the file's two halves disambiguate `peak_cap_w` instead of first-match, and an ambiguous key raises rather than picking one. test_tariff.py's copy of the idiom went with them. THE AUDIT IS A CHECK, NOT A PROMISE test_inverter.py part 11 finds every config.yaml-reading function in the suite - transitively, because two of the readers CFG-04 had to change never name the file - EXECUTES each against a synthetic two-inverter config.yaml whose per-inverter numbers differ from its flat ones, and fails if any answers with the per-inverter value. The table is not maintained by hand: the signature decides, so the eleventh reader is named on its first run. config.yaml declares `inverters:` BEFORE `max_w:` on purpose and part 11 asserts that ordering, so the trap stays baited. SAFETY-28's `actuator_writers()` needed no change - it was already a structural, case-folding census - but until now there was no configuration in which two writers on one actuator could be WRITTEN DOWN. There is now, and it is refused. VERIFIED BY BREAKING IT Ten mutations run through tools/mutation_run.sh and observed red, listed in test_inverter.py part 12 with the check that bites each. Two survived the first run and the CHECKS were changed, not the table: the inheritance check had blank flat keys, so "inherited" and "not inherited" were the same empty string; and the `run_control()` check asserted a SOURCE LINE was present, which re-indenting it does not remove. Both are recorded in MUTATION.md's "the check's data cannot reach the failure it names" section, which now carries two more habits: assert on behaviour rather than on source text, and give a check whose failure mode is a hang a deadline. 19/19 green in the goodwe-addon-ci image. The one-inverter path is byte- identical: the whole existing suite runs unmodified against it. Version bumped to 0.6.0 - the Supervisor keys the built image by `version:`, so a schema change without a bump is a schema nobody reads. Co-Authored-By: Claude Opus 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01BwRLw7eKYj2byVdwB6kbjU |
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e306c74cb8 |
DEV-02: per-instance inverter objects, so nothing is graded against a sibling
checks / unit (pull_request) Successful in 4m15s
Every piece of per-device state in the Controller was a scalar, and several of
them are safety inputs. app/inverter.py introduces an `Inverter` that owns its
entities, its rating, its device range, its SignWatchdog, its last_write and
its last_beat, under store keys namespaced by unit name. The Controller holds a
list of them and keeps only what is genuinely site-level: the P1 reading, the
site integrator, and the tariff quarter.
WHAT THE SCALARS WERE SILENTLY ASSERTING
dev_min/dev_max one pair, read from one setpoint_entity. A second
inverter's rating was NEVER READ AT ALL, so its clamp, its
freeze rail and the peak guard's achievable_w were the
first one's numbers.
soc one reading into the maintenance FSM, SAFETY-24's pack
floor and arbitrage's bounds. An average lets the emptier
pack be driven below its own floor.
sign_wd ONE SignWatchdog, whose own docstring says "one instance
per actuator", latched under FLAT store keys - so a trip
caused by B latched A across restarts and one operator
press cleared both.
last_beat one deadline and one serialised hass.call(), so a hung
write to A ate B's 30 s layer-1 budget.
actual_w BECAME SITE LEVEL WHILE THE READINGS BECAME PER-INSTANCE, and those
are opposite directions on purpose. compute()'s anti-windup test is
`abs(prev_w - actual_w) > saturation_w` with prev_w the SITE target, so feeding
it one inverter's power compares a site number against a unit number, trips the
saturation freeze permanently and leaves a standing grid error. Measured on
admin/goodwe's two-master rig (tools/alloc_sim.py --splits, 2 kW load, 40
cycles), worst |delta| between splits at the meter:
gain one unit's power the site sum
0.2 510 W 0 W
0.4 250 W 0 W
0.6 50 W 0 W
That was ALLOC-01's disclosed finding; test_alloc.py part 8 kept its stimulus
and now grades the other row.
THE STORE MIGRATION IS GRADED, NOT MERELY PERFORMED. sign_tripped/sign_reason
move to unit/<name>/... once, verified by READING BACK what was written, and
the version marker is set only when nothing that carried state was lost. The
flat keys stay in the file so a rollback still finds its latch. And __init__
compares the pre-migration flat latch against what unit A actually came up
with: if the latch did not survive it is RE-ARMED from the legacy value and
shouted about. A latch that silently fails to migrate is a disarmed safety
guard on an install whose state file says it is protected - which is strictly
worse than never persisting it, because now there is evidence saying it is
fine. test_inverter.py part 2 breaks the migration and watches the guard fire.
HEARTBEATS ARE INDEPENDENT AND THE BUDGET IS DERIVED. Each inverter owns its
deadline, the refreshes go out concurrently, and each write is bounded by
WRITE_BUDGET_S = 4 s. The inequality is graded rather than asserted: 4 +
heartbeat_s's schema maximum of 25 < 30, validate.FIRMWARE_INGEST_VETO_S.
Verified by injecting a transport that accepts and never answers.
live_units() ANSWERS HONESTLY. A unit whose every write has been rejected for a
whole layer-1 window is not commandable; the allocator drops it, the survivors
carry its share, the action log names it, and the dropped unit is commanded
0 W rather than left standing on its last share. A roster entry with NO
setpoint_entity is deliberately not handled there - that is a configuration
that cannot be delivered, and it reaches main.py's refusal branch, which is how
that branch keeps a live trigger after this card removed its old one.
AT N=1 NOTHING MOVES. The removed scalars survive as read/write properties of
the sole inverter, so every existing replay runs unmodified - and they REFUSE
at N>=2 rather than answering for the first inverter, which is the tripwire on
a consumer that was never made per-instance.
EVIDENCE. 19 files green. test_inverter.py is new (82 checks). Eighteen
mutations were applied to the shipped modules on a purged tree via
tools/mutation_run.sh and each was observed RED. Two of them SURVIVED first
time and the checks were changed rather than the table: the serialised dispatch
and the shared last_beat both passed while part 6 gathered its own writes and
computed its own `due` list. send_heartbeats() was extracted from run_control()
so the shipped dispatch is reachable by a check at all.
INVERTER B STILL DOES NOT EXIST. build_roster() returns exactly one inverter
from the flat options and is the one function CFG-04 changes; every two-unit
figure here is architecture, and the second rating in the checks is marked a
hypothesis.
Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BwRLw7eKYj2byVdwB6kbjU
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