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Author SHA1 Message Date
adminandClaude Opus 5 5d7e275df4 SAFETY-39: slew_w is a ratio to the rail, and gain is what is still wrong
checks / unit (pull_request) Successful in 5m16s
`slew_w: 1000` was derived on 2026-08-22 against a clamp of 1500 W, where
"capping how far the loop can jump ahead of the inverter" was true because the
rail itself bounded the excursion. The live install went to max_w 5000 and the
constant did not move, so the loop crosses its whole output range in 10 s
against a plant NOTES.md §5.10 measured at ~18 s. Measured on the owner's system
2026-09-05 11:43-11:46: a 3.4 kW export drove the setpoint 380 -> 5000 W in five
2 s ticks, the battery to -5154 W past a 5000 VA rating, and the grid from
3.4 kW of EXPORT to 2.8 kW of IMPORT. Nothing was broken; the rail moved.

REPRODUCED FIRST, and one half of it is not reproducible at all. On
plantsim.Plant and on an independent in-repo model: the setpoint stepping a full
1000 W per tick to the rail (48 of 51 export steps), and the meter crossing from
export into import. The -5154 W figure is NOT reproducible in either model,
because both clamp the plant at its rating - so the card's AC "battery no longer
exceeds max_w in simulation" is unfalsifiable and was rewritten rather than met.

THE DELIVERABLE IS THE RELATIONSHIP.
  SLEW_RAIL_FRAC = LOOP_TICK_S / PLANT_SETTLE_S = 2 s / 18 s = 1/9
  slew_w = 0 now means FOLLOW THE RAIL - SLEW_RAIL_FRAC * max_w - exactly as
  integrator_max_w = 0 already means follow max_w. It is the shipped default:
  222 W at max_w 2000, 556 W at 5000, 1067 W at a ~9600 W two-inverter site.
  validate.py rule 10 refuses an explicit value faster than that, graded against
  sum(unit_caps(opts)) - the roster sum, i.e. Controller.site_max_w - so a
  second inverter moves the bound with no operator action.

VERIFIED BY BREAKING IT: restoring slew_w 1000 at max_w 5000 is refused, and the
refusal names the rail, the crossing time, the measurement and what to do.
Equality, one watt of slack, the live interim 400 and slew_w 0 at every rating
all still start.

GAIN IS THE CONSTANT THAT IS STILL WRONG, and it is NOT changed here. Over 51
export steps the over-absorption is FLAT in slew (958 W at 1000, 1081 W at 250)
and monotone in gain (987 W at 0.6, 876 at 0.3, 435 at 0.2): slew_w bounds the
OUTPUT, while the integrator moves gain*error per cycle and reaches a 5000 W
rail in under three ticks whatever the slew is. Two control-law constants moving
in one release on a running house makes the next measurement uninterpretable.

⚠️ N=2: the site rail becomes sum(max_w) ~ 9600 W (inverter B FROM DATASHEET AND
SERIAL, not measured, and sim/plantsim.py's INVERTER_B is A copied), and the
enforced ratio produces 1067 W there automatically. But a growing rail LOOSENS
this bound, and the >= 900 W symptom goes stale at N=2 the same way the constant
did - both stated in the record rather than left to be discovered.

Nothing reached the inverter. The live install still runs the interim slew_w 400
applied by hand on 2026-09-05, which rule 10 accepts unchanged.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BwRLw7eKYj2byVdwB6kbjU
2026-09-06 01:10:15 +02:00
Claude Opus 5 fef6ef20a4 UX-01: translate the add-on config, and order it by task
checks / unit (pull_request) Successful in 5m1s
The add-on had NO translations/ directory, so Home Assistant fell back to
rendering the raw option KEYS. An operator opening Configuration read
`unit_sign_disagree_w`, `saturation_cycles`, `integrator_max_w` - seventy of
them, in file order, with no description and no way to tell a constant derived
from 1890 closed-loop test runs from their own inverter's rating.

⚠️ PRESENTATION ONLY. Not one default, not one schema range and not one line of
behaviour moved. The 175 non-comment lines of config.yaml are byte-identical to
release/1.0's, reordered; the only comment lines that changed are the group
banners and five sentences whose "above"/"below" the reorder made false.

* translations/en.yaml and translations/nl.yaml: a name and a description for
  all 70 options and all 7 per-entry keys of the `inverters:` repeatable
  section. The Dutch is written for a Flemish homeowner - afname/injectie,
  kwartierpiek, capaciteitstarief - not transliterated from the English.
* ⭐ Every derived constant says WHERE IT CAME FROM and whether to touch it.
  `unit_sign_disagree_s` cites its 1890 closed-loop runs (SAFETY-30);
  `circulation_w` its 924 runs and the measured 400 W knee (SAFETY-31);
  `meter_freeze_s` its 2399 s capture (SAFETY-18); `bms_soc_floor` register
  0x0560. The two numbers that are the operator's - max_w and peak_cap_w - say
  "THIS IS YOUR NUMBER". `cycle_cost_threshold_eur`, which is neither, says it
  is an open product question (OPT-08).
* config.yaml reordered into task order in BOTH halves, comments carried with
  their keys: hardware -> meter -> ratings and limits -> tariff -> maintenance
  -> safety -> advanced.
  ⚠️ test_inverter.py:1788's trap is PRESERVED: the nested per-entry `max_w:`
  still precedes the flat one under `schema:`, and `inverters: []` still ships
  in the `options:` half. Moving the nested block below the flat one is a 1-byte
  edit; it was run and goes red in test_inverter.py and test_translations.py.
* tools/supervisor_shape_probe.py section F MEASURES the result against
  ghcr.io/home-assistant/amd64-hassio-supervisor:2026.08.0 - Supervisor's own
  _read_app_translations(), its own UiOptions, and the frontend's label
  resolution transcribed from the shipped bundle - and prints every rendered row
  in both languages. `all cases passed`, exit 0.
* ⚠️ ONE MEASURED NEGATIVE RESULT, NOT GLOSSED: the per-entry keys inside the
  `inverters:` section still render RAW on frontend 20250925.1, because a
  list-of-objects goes to ha-selector-object and the converter sets no `label`
  and no `translation_key`. The `fields:` translations are shipped and validated
  - that is Supervisor's own shape for this - but this card does not claim they
  reach the screen. The `inverters` label and description do.
* test_translations.py: a translation naming a non-existent option, or an option
  with no translation, fails CI - both directions, both languages, top level and
  per entry. Mutation-tested BOTH WAYS: eleven in-process mutations each
  required to NAME the key they broke, plus a negative control; six more run on
  disk through the purge-and-re-read protocol. Two of the eleven are the ones
  that cost the WHOLE FILE rather than one label - an unrecognised top-level
  block, and a `network:` value that is not a string. Supervisor drops a file
  that fails SCHEMA_APP_TRANSLATIONS with only a log warning, so those silently
  return the entire tab to raw keys; neither is reachable through the
  `configuration:` coverage, which is why they were hunted for and closed.
* tools/translations_lint.py is the hand parser CI needs (no PyYAML in the
  add-on image) and the probe grades it, key by key and string by string,
  against Supervisor's own loader. It is strict and RAISES rather than skipping;
  nine malformed shapes prove it.

Full 20-file suite green (19 existing + test_translations.py).

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BwRLw7eKYj2byVdwB6kbjU
2026-09-05 12:02:56 +02:00