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Commits
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ab6fbe2f9e |
SAFETY-25: record the owner's decision - option a, with alloc-01 as the revisit trigger
checks / unit (pull_request) Successful in 3m43s
The product owner answered SAFETY-25's §1 on 2026-09-02: OPTION A. The BMS cut-out is the DELIBERATE and only backstop for demand-driven discharge on the grid-following loop, and Option B - a loop-side reserve floor - is DEFERRED rather than rejected. Option A is the shipped behaviour, so this is a recording, not a change. `app/` is touched in exactly two places and both are comments that claimed the question was still open (freeze.py's finding, peakguard.py's point 2). No setpoint, no claim, no option, no default moved. The 17-suite run is green on the same numbers as before. WHY DEFERRING IS THE SAFE DIRECTION. Option B's proof - bms_soc_floor < loop_soc_floor <= peak_soc_floor, run through the real arbiter in test_peakguard.py part 10d - has an unstated premise: the reserve predicate and discharge_permitted() read the SAME state of charge. With two packs they read different numbers. The reserve binds on the emptier pack and files hi = 0; the peak guard, reading the other pack or an average, files lo = excess > 0; lo > hi is arbiter clause 3 and the answer is 0 W - the battery parked in the billed quarter, which is the failure the memo itself marks fatal. And no config validator can catch it: it is a runtime divergence between two readings, not a config ordering, so CFG-01's shape of check passes on the exact tree that parks the battery. Option A's cost is energy; Option B's cost built too early is the one quarter of the month that sets the bill. THE REVISIT TRIGGER IS ALLOC-01, recorded in §0c. Under ARCH-01's host-side allocator the two claims stop sharing a list: the loop floor becomes a per-inverter `hi` consumed as an INTERVAL at stage A, while the peak floor stays a site `lo` at stage B. Different claim lists, different stages, structurally unable to cross - a stronger argument than the ordering rule, because it makes the crossing unreachable rather than harmless. That is the shape in which Option B becomes safe to build. WHAT HAS TO BE RE-EARNED AT N=2 is stated plainly in §0d rather than left for someone to discover. SAFETY-27 now names five floors across two packs, so "the SoC" stops being a scalar the config can bound. And part 10f - the pin that made SAFETY-25 mergeable - CANNOT EXPRESS TWO PACKS: its dynamic half is a scalar 0-100 % SoC sweep against a single-series capture, and a two-pack exposure lives in the DIFFERENCE between two readings, which that sweep visits at no resolution. Its static half, the AST scan pinning the eight claim sources, still bites at N=2; the dynamic half goes silent. Merging a two-pack reserve on 10f's current green would be merging on a check that cannot see the failure. The options analysis is kept intact on purpose - §1-§7 stand exactly as written, including §5's "(recommended)" on Option B and §6's recommendation, with a new §0 saying what was decided and §6 marked as answered. A memo that recorded the verdict and deleted the reasoning is the failure this DECISIONS/ directory exists to prevent. Part 10e's check moved with the memo: it used to pin the honest "Status: OPEN" line and now pins that the memo names the option, the date and the trigger AND still carries both options and the recommendation. The tripwire itself stays - a ninth claim source in Controller.cycle() still takes 10f red on the line it is written, and "deferred" is precisely the state in which someone builds Option B by accident. Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com> |
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182102eeaf |
SAFETY-25: say what peak_soc_floor bounds, and measure what it does not
checks / unit (pull_request) Successful in 3m41s
peak_soc_floor reads like a pack-wide reserve and is not one. The
grid-following loop has no SoC guard of any kind, so on a sustained-load
evening it discharges straight past that number and keeps going until the
pack's own BMS cut-out stops it.
The gap has now been written down four times without being filed -
SAFETY-18's finding (freeze.py:18), SAFETY-24's module note, its PR body,
and its honestly-uncaught 13th mutation - and never once measured. It is
measured here, on the committed 2026-08-20 capture, driving the SHIPPED
control.compute(), peakguard.decide(), peakguard.claim() and the real
arbiter.resolve() in main.py's order:
19:00-22:00 UTC, 830 W mean, minimum 701 W, zero export in the window
reference pack (300 Ah x 51.2 V x DoD 90) started at 21 %, one point
above peak_soc_floor
ends at 10.0 % - the bms_soc_floor cut-out
1525 Wh delivered by the LOOP over 587 cycles
549 cycles below peak_soc_floor, 343 of them still discharging
0 cycles on which the peak guard filed any floor at all
AND IT IS A BEHAVIOUR, NOT A CONFIG VALUE. The same evening ends at
9.9715 % at peak_soc_floor = 5, 11, 20 and 60 - the shipped value and both
ends of the schema range - identical to four decimal places. The option an
operator would reach for cannot move the number by any amount at all. On
the same day's high-load block the two states coexist: 49 cycles reporting
PEAK GUARD FLOOR-LIMITED and, on all 49 of them, the arbiter simultaneously
granting the loop up to 2000 W of discharge.
WHY SAFETY-24 COULD NOT CLOSE IT. The peak guard files a `lo` limit - a
LOWER bound on the setpoint. That asymmetry is exactly what makes it
trustworthy: a reviewer proved across 19,800 combinations that it can never
lower a target, cap a discharge or contradict the arbiter. The same property
makes it structurally incapable of stopping a discharge the loop itself
wants. A floor on the guard cannot become a floor on the pack by being
raised, and the sweep above is that sentence measured.
WHAT THIS COMMIT CHANGES IS THE HONESTY, on the four surfaces an operator
actually reads. That half is required whichever way the open question is
answered, and it is the real misstatement on the live system today:
* config.yaml, beside the option itself - it BOUNDS THE PEAK GUARD ONLY
and is NOT A PACK-WIDE RESERVE, with the replayed evening and the sweep;
* DOCS.md, in the options table and in a new section carrying the figures;
* the STATUS-PAGE ROW for a floor-limited guard. This is the one line a
human reads at the moment the guard stops discharging, and read alone it
says "the battery is being held at peak_soc_floor" - which the replay
shows is false in every cycle that row is rendered;
* the PERSISTENT NOTIFICATION, which outlives the page. It now names what
has stopped (the guard buying a lower bill) and what has not (the pack
being spent).
peakguard.py and freeze.py carry the measurement beside the findings they
already recorded, so the next reader does not have to take the caveat on
trust.
THE PRODUCT DECISION IS NOT TAKEN HERE, and must not be. Whether the loop
gets a reserve floor of its own decides whether this house's battery may
discharge to the BMS floor on a heavy evening; that moves real energy and it
is the owner's call. DECISIONS/SAFETY-25-loop-soc-floor.md is the memo AC 1
asks for: the options, what each costs, what each protects, weighed against
MAINT-01 (a pack repeatedly at the BMS floor is the SoC-drift condition the
maintenance cycle exists to correct, and an over-tight reserve fights it from
the other side) and against the fact that this would be the FIFTH SoC key -
OPT-04's arbitrage_soc_floor fired SAFETY-24's "revisit if a third floor
appears" trigger unremarked, so SAFETY-27's naming decision should land
first. It carries a recommendation and says plainly that it is not a
decision.
It also records a trap found while writing it, and now CHECKED through the
real arbiter rather than described: the obvious shape of a loop-side floor
is a `hi` limit at P_LOOP, and filed while the peak guard is asking for a
positive floor that is `lo > hi` - which arbiter.py resolves to a
CONTRADICTION at 0 W, the battery PARKED in the one quarter of the month
that sets the bill. It is the same crossing-limits hazard
shaping_suspended() already exists to avoid. The ordering
`bms_soc_floor < loop_soc_floor <= peak_soc_floor` removes it provably,
because wherever the reserve binds the guard is already floor-limited and
files lo = 0; both halves are run in part 10d.
test_peakguard.py part 10 is a TRIPWIRE, not a guarantee. It records a
defect and goes RED the day somebody builds a loop-side floor, so the
exposure cannot change size under a green suite and closing it has to be
deliberate. Part 11's mutation 13 stays honestly NOT CAUGHT - nothing
prevents the loop discharging past this floor - but it now reports a number
instead of a sentence.
Verified: 16/16 suites green in the CI image. Eight mutations, each against
a tree copied fresh with __pycache__ excluded and mounted :ro, so no .pyc
existed to go stale (MUTATION.md's structural immunity, the same one it
records for CI); byte deltas +61, -8, -465, -430, -1088, -46, file deleted,
and -95; none is +0 B. All eight go red on the named check:
M1 peakguard.claim() also files hi=floor_w -> 7 red, incl. 10c
M2 control.compute() gain forced to 0 -> 6 red, incl. 10a/10b
M3 scope sentence removed from the status row -> 10e red
M4 scope sentence removed from the notification -> 10e red
M5 scope paragraph removed from config.yaml -> 10e red
M6 scope bullet weakened in DOCS.md -> 10e red
M7 the decision memo deleted -> 10e red
M8 arbiter clamps crossing limits instead of
reporting a contradiction -> 5 red, incl. 10d
AC 2 is left explicitly OPEN, pending the owner's answer.
Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
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83911ed637 |
SAFETY-20: measure the freeze rail against the reachable ceiling, not max_w
checks / unit (pull_request) Successful in 3m37s
SAFETY-18's conjunction needs `abs(commanded_w) >= 0.95 * max_w`, but the
emitted command is clipped to the setpoint device's own [dev_min, dev_max]
range as well as to max_w - in clamp_to_rating()'s second stage and again as
the arbiter's `device` P_SAFETY limit claim. Measured on the shipped predicate
at the ticket's numbers, max_w 5000 on a +-4700 W inverter:
looks_frozen(unchanged_s=3600, commanded_w=4700, max_w=5000) -> False
The command is pinned at the hardware's rail, the meter has been frozen for an
hour, and term 2 is unsatisfiable by construction because 4700 < 4750. Any
device rating at or below 0.95 * max_w disarms the conjunction outright, and
the status page then printed `armed (... command is over 4750 W)` - a guard
that cannot fire, advertising that it can, which is the failure SAFETY-15,
SAFETY-19 and validate.py rule 5 all exist to prevent.
The rail is now measured against min(max_w, |dev_min|, |dev_max|), through a
new `rail_ceiling_w()` threaded into looks_frozen(), FreezeWatchdog.evaluate()
and both call sites in main.py. An unread rating leaves the old behaviour
exactly, and correctly: hass.limits() returns None whenever ESPHome is not up,
and on that path no device clamp is applied either, so max_w really is the
ceiling. A rating larger than max_w cannot raise the rail - this is a min(),
not a swap.
THE DELIBERATE CHOICE, since SAFETY-03 has landed. The arithmetic was kept
rather than substituting Decision.i_clamped / Decision.clamped. i_clamped is
the integrator bound (control.py:208, `bounded != i_w`), not "the command is
at the device rating", and `clamped` is the max_w output bound, unreachable on
a default install - neither is the device rail. More decisively, both answer
"did the LOOP ask for more than a bound", while the rail term asks "is the
command standing at the ceiling", and those coincide only when the loop is the
claimer that won. A maintenance SET or a peak-guard floor reaches the ceiling
through arbiter LIMIT claims with no clamp engaging at all, so a boolean rail
would go False exactly during a maintenance phase running against a frozen
meter - which freeze.py's own docstring names as the same fault with a worse
actuator behind it. The predicate is also public with two call sites that pass
DIFFERENT command values (self.target, and `standing` = last_write); a
per-cycle boolean cannot be passed per call site, so substituting it would
have silently decided the pre-clamp-versus-wire question that PM recorded as
still open. AC 1 governs, and it is satisfied literally.
The smaller of the two device bounds, not a per-sign pair. A per-sign rail is
tighter and is not wrong, but it is two rails needing two coverage verdicts on
a status row that carries one number, and the only configuration that
distinguishes them is refused at startup anyway. The symmetric ceiling can only
lower the rail, which widens term 2 rather than disarming it; term 1 carries
the whole no-false-positive argument and is untouched.
A ceiling of 0 W is NOT COVERED, not "armed at 0 W". A device that can command
nothing in one direction would make `abs(command) >= 0` true of every command
including a parked one - term 2 degenerately TRUE, collapsing the conjunction
into the bare unchanged_s > N threshold TEL-05 refused for false-tripping at
this controller's own operating point. rail_unreachable() returns the reason,
looks_frozen() stays silent, and the page uses the NOT COVERED row the
unsupported-transport case already has - a second reason to use that surface,
not a new mechanism.
AC 4, decided rather than assumed: NO NEW validate.py RULE. The configuration
is max_w above the device rating, which rule 2 (CFG-01) already refuses on the
identical predicate, re-run by run_control() once the real rating is known:
validate_startup_config({... max_w: 5000}, -4700, 4700)
-> ['max_w is 5000 W but number.sp accepts at most 4700 W - THE DEVICE
WINS ...']
A rail-specific rule would fire on a strict subset of that (0.95 * max_w >
dev_max implies max_w > dev_max) and could never be the rule that stopped a
start. The residue is the state where hass.limits() answered (None, None) -
ESPHome not up at boot, range checks skipped rather than guessed at, rating
never re-read - and there is nothing to refuse there by construction, which is
why the answer is a runtime row. Recorded in validate.py's "deliberately not
refused" list and pinned by four checks in test_validate.py, so the decision's
premise goes red if rule 2 is ever softened back to a warning.
HOW REACHABLE THIS IS, stated rather than glossed. Because rule 2 refuses the
configuration whenever the rating is known, min(max_w, dev_max) IS max_w on
every install that reaches the control loop with a rating it could read, and
this change is arithmetically dead there. That is clamp.py's argument for its
own second stage word for word: the case where it bites is the case where the
startup gate did not run or no longer holds, and a guard that quietly assumes
the gate ran is a guard that reports armed in exactly the state it cannot fire
in.
Verified by breaking it, per this project's rule. Reverting rail_w() to bare
max_w fails nine checks; deleting the NOT COVERED handling fails five. The one
that mattered: shipping the corrected predicate while NOT passing the rating
from check_meter_frozen() left the entire suite green, because nothing graded
the caller - so test_freeze.py part 5b now drives the real cycle() on a +-4700 W
device and asserts on the notification that leaves the process, and the
unwiring mutation fails three checks there. The peak-guard call site's wiring
is still ungraded (behind p1_enabled, needs a fed averager for `frozen` to have
any observable consequence) and that gap is named in the file rather than
implied.
Full suite: 15/15 in goodwe-addon-ci.
Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
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0ba3a200fe |
SAFETY-18: verify on the real rig, and record what it showed
AC3 says "verified on the rig". The previous commit drove hwsim in-process because `riglock status` reported UNKNOWN - which is the tool declining to observe, not an observation. riglock shells out to the local docker CLI; on a Windows host without DOCKER_HOST that resolves to a Docker Desktop npipe which is not running, and the result is indistinguishable from a genuinely absent rig. The rig was up the whole time. With DOCKER_HOST=ssh://homelab@192.168.2.147 it reads FREE. Re-run under sim/riglock.py against the real goodwe-sim compose project, with the shipped modules staged into goodwe-sim-plant so they poll that container's own hwsim while plantsim drives it. Both phases passed, lock released cleanly. The rig produced a result the in-process stub could not, and it strengthens the design rather than merely confirming it: in the NEGATIVE twin - +8000 W of house load, healthy meter, correctly railed command - `active_power_w` did not move at all, sitting at exactly 10130.0 W for 26 consecutive polls. The only thing keeping `unchanged_s` at 0.0 s was the kWh registers advancing. So the register terms in measurement_fingerprint() are not belt-and-braces for this detector, they ARE the negative case: fingerprinted on the power figure alone it would have raised a false alarm on a healthy meter under a real load, which is precisely how a safety guard gets switched off. Recorded in freeze.py so nobody simplifies the fingerprint without meeting that run first. No behaviour change - documentation and the harness note only. Co-Authored-By: Claude Opus 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_015VXjA3LWccN1rJsk3okyPC |
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7aa1bd052e |
SAFETY-18: a meter frozen at a wrong-but-fresh value now raises an alarm
A meter that answers 200 OK with a stale document forever is ARRIVING on every
poll, so every freshness mechanism in the stack reads it as healthy while the
loop integrates a constant error and rails: 360/135/75 s at the live install's
max_w: 5000 for a meter frozen at 350/1000/>=3000 W. Fifteen minutes of a 5 kW
unattended import sets the month's billed capaciteitstarief peak.
The detector is a conjunction, not the bare unchanged_s threshold TEL-05
measured and rejected:
unchanged_s >= meter_freeze_s AND |command| within 5 % of max_w
Both terms already existed and were already on the status page, and they fail
for independent reasons: at the converged point the command is nowhere near the
rail, and at the rail against a real load the kWh registers move in seconds. At
the shipped 300 s the relation is structural rather than a margin - the slowest
a healthy 1 Wh register can tick and still look unchanged is 12 W, which is
inside the 15 W deadband, so the command there is parked at 0 W.
Notification only, deliberately: an HA persistent notification with a fixed
notification_id, an ERROR log line, a UI event and a red status row. No claim,
no latch, no 0 W. A false trip parks the battery; a false notification costs an
alert. Only meter_source: homewizard_local is covered - the status page says
NOT COVERED elsewhere rather than pretending the guard is armed.
DOCS.md states the capacity-tariff exposure this does NOT close: peak_cap_w caps
maintenance charging and nothing caps the loop. That cap is SAFETY-07.
test_freeze.py grades both directions and was verified by breaking what it
watches (six mutations, all red): silent over the committed 40-minute converged
capture, silent over an hour of TEL-05's low-power case where the rejected bare
threshold is shown to fire, alarming on a genuinely frozen meter driven over
real HTTP through the real HomeWizardLocalSource (the rig's own hwsim freeze
fault when reachable), silent on the same railed command against a meter that is
still moving, and asserting on the service call that leaves Controller.cycle()
rather than on the watchdog's own flag.
Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_015VXjA3LWccN1rJsk3okyPC
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