SAFETY-32: bms_soc_floor per pack, rule 8 per unit

`bms_soc_floor` describes A BATTERY, not a site. At two packs of different
models the cut-outs differ, and one number for both graded the shallower pack
against the deeper one's BMS - so a site with cut-outs of 10 % and 30 % under
`peak_soc_floor: 20` STARTED, and the guard would command a forced discharge
that pack B's BMS, not the operator's floor, is the thing that stops. That is
rule 8's own failure mode, reached through rule 8.

Scoped to the card's third bullet, per its PM PROOFREAD: the aggregate
anti-windup (DEV-02) and per-instance `achievable_w` (CFG-04) were verified as
already shipped and are untouched.

* config.yaml: `bms_soc_floor: int(0,50)` REQUIRED per `inverters:` entry.
  Nothing is inherited; the flat key stays the single-inverter shape's own
  cut-out. A per-entry DEFAULT was declined - a default is one number for every
  pack, which is this card's defect - and the decision is recorded.
* inverter.py: `Inverter.bms_soc_floor`; an entry that states none gets None,
  not a borrowed number and not 0.0 (the most permissive value the key has).
* peakguard.py: `Pack`, `pack_floor_pct()`, `pack_permissions()`,
  `binding_soc_floor()`. `discharge_permitted()` is unchanged and is still the
  one place the question is answered.
* validate.py: `unit_bms_floors_indexed()` carries the ROSTER index; rule 8
  grades EVERY unit and NAMES the one it refuses. Graded with the offender
  SECOND and with the same two numbers in the other order.
* main.py: `Controller.packs`; `decide(soc_floor=...)` is the per-pack
  reduction of the same option; the floor-limited notification names the pack
  that stopped the site. `pack_floor_soc` - the emptiest pack, and its
  None-on-missing behaviour - is untouched.
* tools/supervisor_shape_probe.py: RE-RUN and repaired. The required key broke
  §C and left §D printing PASS on a refusal about a different key. §D is now an
  isolated counterfactual over an accepted merged baseline, one key varied,
  asserting the key name. `all cases passed` on 2026.08.0.

Stated rather than hidden: under any config rule 8 accepts the per-pack FLOOR
reduces to `peak_soc_floor` for every pack. The reduction is written for
`unit_caps_indexed()`'s reason and graded on both sides - 1775 rule-8-valid
pairs answer the option, the pair rule 8 refuses answers the cut-out.
`peak_soc_floor` is still one number for the site, so the "deeper pack
needlessly withheld" half is filed as an open question, not closed.

Full 19-file suite green. Twelve source mutations through
tools/mutation_run.sh: eleven red, one argued survivor. The battery also found
`_flat_bms_floor()` defaulting in two places, each covering for the other.

No measurement of inverter B appears anywhere: it does not exist yet. Every
second-pack figure is simulated and labelled.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BwRLw7eKYj2byVdwB6kbjU
This commit is contained in:
2026-09-05 03:01:57 +02:00
committed by glenn schrooyen
co-authored by Claude Opus 5
parent 67e649ad6b
commit f9e7fbf86d
12 changed files with 1193 additions and 63 deletions
+31 -11
View File
@@ -203,6 +203,16 @@ A_ENT = {"setpoint_entity": "number.sp_a", "soc_entity": "sensor.soc_a",
# realism they do not use. So: ILLUSTRATIVE, NOT B'S RATING, and not a
# placeholder for it either - the placeholder era ended on 2026-09-04.
B_RATING_HYPOTHESIS = 3000.0
# SAFETY-32. Each pack's OWN BMS cut-out percent, now a REQUIRED roster key.
# ⚠️ 10 IS MEASURED (register 0x0560 on the reference GW5000S-BP and the shipped
# `bms_soc_floor` default); 15 IS SIMULATED - there is no second pack. They
# DIFFER on purpose: a fixture whose two per-unit numbers are equal cannot show
# a check that read the wrong unit's, which is MUTATION.md habit 1 and the defect
# that has now bitten four consecutive cards. Both sit below the shipped
# `peak_soc_floor` of 20, so rule 8 accepts this roster.
A_BMS_FLOOR = 10
B_BMS_FLOOR_SIM = 15
A_RATING = 5000.0
BASE_OPTS = dict(A_ENT, meter_source="off", meter_entity="sensor.grid",
@@ -1418,13 +1428,16 @@ _TWO_OPTS.pop("batt_entity")
_TWO_OPTS["inverters"] = [
dict(name="inverter-a", setpoint_entity="number.sp_a",
soc_entity="sensor.soc_a", batt_entity="sensor.batt_a",
max_w=A_RATING),
max_w=A_RATING, bms_soc_floor=A_BMS_FLOOR),
# ⚠️ 3000 W IS A HYPOTHESIS AND IS MARKED AS ONE WHEREVER IT APPEARS. It is
# here because it DIFFERS from A's 5000 W, which is the only property any
# check below uses. SPIKE-04 measures the real device.
# ⚠️ AND SO IS ITS 15 % CUT-OUT (SAFETY-32). There is no second pack to read
# register 0x0560 off; the value is SIMULATED, and it differs from A's 10 %
# for MUTATION.md habit 1's reason and no other.
dict(name="inverter-b", setpoint_entity="number.sp_b",
soc_entity="sensor.soc_b", batt_entity="sensor.batt_b",
max_w=B_RATING_HYPOTHESIS),
max_w=B_RATING_HYPOTHESIS, bms_soc_floor=B_BMS_FLOOR_SIM),
]
_c9, _hass9 = built(_TWO_OPTS)
print(f" the roster built from `inverters:` -> {[repr(i) for i in _c9.inverters]}")
@@ -1500,14 +1513,19 @@ _decl9 = dict(ln.strip().lstrip("- ").split(": ", 1)
for ln in _entry9.splitlines()[1:] if ": " in ln)
print(f" the shipped per-entry schema: {_decl9}")
check("...and the schema half declares it as a LIST OF OBJECTS whose `name`, "
"`setpoint_entity` and `max_w` are REQUIRED - no trailing `?` - so the "
"Supervisor refuses a half-written entry before the add-on sees it, and "
"an entry can never fall back on a sibling's rating because there is no "
"entry without one",
set(_decl9) == {"name", "setpoint_entity", "max_w", "soc_entity",
"batt_entity", "batt_invert"}
"`setpoint_entity`, `max_w` and `bms_soc_floor` are REQUIRED - no "
"trailing `?` - so the Supervisor refuses a half-written entry before the "
"add-on sees it, and an entry can never fall back on a sibling's rating "
"or on a sibling's BMS cut-out because there is no entry without one. "
"⚠️ SAFETY-32 ADDED THE FOURTH ONE AS REQUIRED RATHER THAN AS "
"`int(0,50)?`, and the difference is the whole of that card: an optional "
"per-pack cut-out is a DEFAULTED one, and a default is one number for "
"two batteries - the shallower pack protected by the deeper pack's BMS",
set(_decl9) == {"name", "setpoint_entity", "max_w", "bms_soc_floor",
"soc_entity", "batt_entity", "batt_invert"}
and not any(_decl9[k].endswith("?")
for k in ("name", "setpoint_entity", "max_w"))
for k in ("name", "setpoint_entity", "max_w",
"bms_soc_floor"))
and all(_decl9[k].endswith("?")
for k in ("soc_entity", "batt_entity", "batt_invert")))
@@ -1589,9 +1607,11 @@ check("...and two inverters on two DIFFERENT entities are accepted, because "
"that is the configuration this card exists for and a validator that "
"fires on the legitimate case gets switched off",
validate_startup_config(_opts(setpoint_entity="", inverters=[
dict(name="inverter-a", setpoint_entity="number.sp_a", max_w=A_RATING),
dict(name="inverter-a", setpoint_entity="number.sp_a", max_w=A_RATING,
bms_soc_floor=A_BMS_FLOOR),
dict(name="inverter-b", setpoint_entity="number.sp_b",
max_w=B_RATING_HYPOTHESIS)])) == [])
max_w=B_RATING_HYPOTHESIS,
bms_soc_floor=B_BMS_FLOOR_SIM)])) == [])
# --- the rest of rule 9 -------------------------------------------------------
_p_flat = validate_startup_config(_opts(inverters=[