SAFETY-42: a unit that stops delivering, and the discriminator the card asked for does not exist
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A unit standing at a non-zero share and producing nothing is seen by NOTHING. SAFETY-30's per-unit sign gate needs OPPOSITION on both sides of 250 W and a unit at 0 W is not opposing, it is ABSENT. The site sum still agrees with the meter in direction. Circulating power is exactly zero when one unit does nothing. The only trace left is `reason == "saturated-freeze"`, which clamp.py:93-96 documents as the alarm an operator learns to ignore. It is HW-01's shape, which ran 6 h 25 m with all three layers spectators. ⚠️ THE CARD'S OWN DISCRIMINATOR WAS BUILT FIRST AND FALSIFIED, AND THAT IS THE MAIN CONTENT. SAFETY-42 asks for "saturation persisting past N while |grid error| > X, both derived". Run on the two-master rig it fails in BOTH directions, and no (N, X) fixes either: FALSE POSITIVE `plantsim.Plant.limit()` returns 0 W for a discharge command into a pack at its own floor, and a wedged unit produces 0 W too. Load 2000 W, equal weights, 2000 W per-unit cap, 120 cycles: THE TWO ARMS ARE IDENTICAL ON ALL 120 in grid, site target, every share and every measured watt. Both saturated-freeze on 116 of them, both hold |grid error| over 300 W on all 120 and settle at 1200 W, both read circulating 0.0 W. The predicate's inputs do not differ, so no threshold on them can differ. And "a cold pack at its floor must not alarm" is the card's own AC 2. FALSE NEGATIVE the standing grid error is what a HEALTHY SIBLING ERASES. Load 800 W, same config, B wedged: over the last 30 of 200 cycles the loop is frozen on 30 of 30 while the worst |grid error| is 30 W, with B standing at +770 W and delivering 0 W. Any X above 30 W is silent for the whole run on the exact fault the card describes. WHAT REPLACES IT. Per unit, for a discharge share, `share - measured`; readable because of a reduction that only exists at N>=2: a unit is named while it is short by more than `saturation_w` with NO ACCOUNT for it, and the units in that state are a PROPER SUBSET of the units asked to discharge. THE ACCOUNT keeps the cold pack out and is the only thing that can: the two cases are identical in the power domain, so the discriminator has to be a non-power fact, and there is exactly one - the pack's own SoC against its own `bms_soc_floor`, asked through `peakguard.discharge_permitted()` rather than transcribed. ⚠️ `bms_soc_floor` ALONE, not `pack_floor_pct()`'s conjunction with `peak_soc_floor`: that floor bounds a money-saving discharge only and using it would explain away a wedged unit anywhere between the two. THE PROPER SUBSET keeps a whole-site cause out - a derate this add-on cannot see hits every unit; one box that stopped listening does not - and it is what makes this INERT AT N=1, by algebra rather than by a roster guard. IT REPORTS. IT DOES NOT ACT, and the strongest argument is for acting. Dropping the wedged unit from `live` genuinely recovers a site the shipped path does not: at load 1500 W, kept in the split the site settles at 800 W with a 700 W error and NEVER comes inside 100 W in 150 cycles (the freeze pins the target, so the sibling's SHARE never grows); dropped, it delivers 1500 W from cycle 14. What refuses it is that the only re-allocation this add-on can express is all-or-nothing: a unit derated to 50 % is short by more than saturation_w with nothing to explain it, so this detector names it too, and at load 3000 W dropping it leaves the site delivering 2000 W against 2400 W kept - 400 W WORSE. A partial re-allocation is what would make acting safe and the allocator cannot express it. That is a card. control.py is NOT MODIFIED. The freeze shapes the loop; this reports on it. NUMBERS, MEASURED. The watts side is `Tuning.saturation_w`, read at runtime, so there is no fourth CFG-03 copy and it cannot drift from the number the control law itself calls "not following". `delivery_hold_s: 185` comes off 2640 closed-loop two-inverter runs in which nothing is faulty (6 gains x 5 slews over the whole schema range, across load reversals, a flapping load and ASYMMETRIC SPLITS - a family SAFETY-30's campaign did not have and the one that dominates here) plus 1890 runs at a roster of ONE as the control: threshold reversals flapping weighted N=1 control * 500 W 20.0 s 0.0 s 30.0 s 0.0 s The N=1 column is 0.0 s at EVERY threshold in all 1890 runs, and the flapping column - the family that defeated SAFETY-30's site window - is zero too, because a common stimulus makes both units short at once and the subset stops being proper. ⚠️ The curve is NOT monotone (55.0 s at 250 W against 40.0 s at 100 W): lowering the threshold can turn a proper subset into the whole roster and BREAK the run. ⚠️ THE MARGIN IS MEASURED, NOT FELT, BECAUSE INVERTER B DOES NOT PHYSICALLY EXIST. `plantsim.INVERTER_B` is A COPIED, `measured=False`, so every two-inverter figure above is two copies of A. Sweeping a different second unit: the worst legitimate episode is insensitive to B's RAMP (30.0 s at half A's) and scales with its LAG - 45.0 s at twice A's measured 10 s, 90.0 s at four times it. 185 s is 6.2x the measured worst, 2.06x the four-times-slower case, 6.2x LINK_STALE_S and 4.9x inside the 900 s quarter. Deliberately not 180, which is SAFETY-02's site hold. SAFETY-34. `unit/<name>/delivery_tripped` in the store, one notification id per unit, re-raised on the first cycle of every process, cleared by the Start press. No flat mirror: a rollback lands on a version that drives one actuator, where this check is inert. ⚠️ SCHEMA CHANGE - `delivery_hold_s` joins options: and schema:, so this needs a version bump before it ships. Additive and defaulted, so an existing options blob stays valid. STATED GAPS: charge shares are not graded (no configured charge ceiling exists, so a constant-voltage taper cannot be explained and arming it would fire on every maintenance charge); every unit wedged at once is not caught (the subset is not proper and no instrument here separates that from a plant that cannot). Co-Authored-By: Claude Opus 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01BwRLw7eKYj2byVdwB6kbjU
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Claude Opus 5
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@@ -31,6 +31,58 @@ guessing a boundary; saying so is more useful than a guess.
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## Unreleased
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⚠️ **AN INVERTER THAT STOPS DELIVERING ITS SHARE IS NOW REPORTED BY NAME
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([[SAFETY-42]]) - AND THIS ADDS AN OPTION, SO IT IS A SCHEMA CHANGE.**
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`delivery_hold_s: 185` joins `options:` and `schema:` (`int(30,900)`). The
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Supervisor keys the built image by `version:`, so this needs a bump before it
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ships - see the 0.7.0 heading above, which makes the same point about
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`bms_soc_floor`. The key is ADDITIVE and defaulted, so an existing options blob
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stays valid; what a missing bump costs is that nobody's Supervisor re-reads the
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schema.
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**Two or more inverters only, and at one inverter it is inert by construction.**
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A unit standing at a discharge share it is not producing - short by more than
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`saturation_w`, with nothing this add-on can read to explain it, while at least
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one sibling is NOT in that state - is named after `delivery_hold_s`. That fault
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was invisible to everything: the per-unit sign check needs OPPOSITION and a unit
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at 0 W is not opposing but ABSENT, the site sum still agrees with the meter in
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direction, circulating power is exactly zero when one unit does nothing, and the
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only remaining trace is the saturation freeze - which `clamp.py` itself calls an
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alarm operators learn to ignore. It is [[HW-01]]'s shape, which ran 6 h 25 m.
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⚠️ **IT REPORTS. IT DOES NOT ACT.** Nothing is commanded differently, the loop is
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untouched, `control.py` is not modified, and the site goes on running short by
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that unit's share. Commanding an inverter that has stopped listening achieves
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nothing (HW-01), and the only re-allocation this add-on can express is
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all-or-nothing - measured on the rig, dropping a unit derated to 50 % from the
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split leaves the site **400 W worse** than keeping it, and this detector cannot
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tell that unit from a wedged one. The status row is a CAUTION, not a failure,
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because the controller has not stopped.
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⚠️ **THE CARD'S OWN DISCRIMINATOR WAS FALSIFIED, AND THAT IS THE MAIN CONTENT.**
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SAFETY-42 asked for "saturation persisting past N while |grid error| > X, both
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derived". Built and run on the two-master rig first, it fails in both
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directions, and no (N, X) fixes either: a pack at its own floor and a wedged unit
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are **identical on all 120 cycles** of a run in grid, site target, every share
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and every measured watt - so the benign case fires - and with a sibling that has
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headroom the standing grid error collapses to **30 W** while the wedged unit
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stands at a +770 W share delivering nothing, so the real case does not. What
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replaces it is a per-unit shortfall plus two reductions the card did not ask for:
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an ACCOUNT (the pack's own `bms_soc_floor`, the only non-power fact that
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separates an empty pack from a wedged one) and a PROPER SUBSET of the units asked
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to discharge (which is what keeps a whole-site derate out, and what makes this
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inert at N=1 - measured zero in all 1890 one-inverter runs).
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The report **survives a Home Assistant restart** ([[SAFETY-34]]) under
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`unit/<name>/delivery_tripped`, with one notification id per unit, re-raised on
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the first cycle of every process and cleared by the same **Start** press as the
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other latches. **Charge shares are deliberately not graded** - there is no
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configured charge ceiling to explain a constant-voltage taper with, and arming
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that direction would fire on every maintenance charge.
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`DECISIONS/SAFETY-42-unit-delivery.md` carries the campaign (2640 healthy
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two-inverter runs plus 1890 at one inverter as the control), the
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inverter-B sensitivity sweep the margin is sized on, and the mutation ledger.
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⚠️ **A PER-INVERTER POWER READING THAT HAS STOPPED FOLLOWING ITS OWN COMMAND IS
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NOW `None`, NOT A HELD NUMBER ([[SAFETY-37]]).** `Inverter.batt` (register
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`0x0518`) goes through a freshness gate: unchanged for >= 35 s *while* the
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