SAFETY-07: cap the loop before it sets the month's billed capacity peak
checks / unit (pull_request) Successful in 3m7s

TARIFF-01 measured the quarter and said the consumer would be this card. It is
one new module, app/peakguard.py, and one new claim.

THE MECHANISM. Every cycle the guard projects the open 900 s block to its
end-of-interval average - from P1 telegrams only, never from the command - and
compares it to a ceiling. Over the ceiling it files ONE arbiter claim: a lower
bound on the setpoint at P_PEAK. That single shape is both behaviours 10.1 asks
for, a hard clamp on charging and pre-emptive discharge, and it cannot cap
discharge or export, because a floor cannot. 9.1's asymmetry becomes a property
of the object instead of a rule to remember.

    excess = 900 x (projected - ceiling) / seconds remaining
    floor  = MEASURED battery power + excess

The 900/remaining gain is 1.0 at the top of the quarter and grows, so the guard
is gentlest where its projection rests on the least evidence. The floor is sized
from delivered battery power, not the standing command: a floor built on intent
re-adds its own unmet ask every cycle and winds to the rail whenever the inverter
fails to follow, and test_peakguard.py part 1 shows the two diverging.

IT TRIPS, AND THE CAPTURES DECIDED THAT. On the healthy reference day it engages
on zero of 95 quarters. The action is level-triggered, unlatched and re-derived
every cycle, so a false engagement costs one cycle of discharge rather than a
parked battery - the cost SAFETY-18 could not bound and this one can. Replayed on
2026-08-20 the billed quarter goes from 5029.8 W, above the inverter's own 5000 W
rating, to 3485 W, under the soft limit and without saturating. Quarters under
the limit across both committed days: 189/190 -> 190/190. Two days is not thirty
and AC 3 remains TARIFF-01's open item.

BLINDNESS IS CHECKED BEFORE THE PROJECTION IS GRADED, and it is a different
action. A fresh averager projects a confident 0 W, which is under every ceiling
there is; a meter gap longer than meter_max_age_s makes the projection read LOW;
a frozen meter reading export projects 0 W at full coverage. All three become a
floor of 0 W - no importing while the billed quantity is unobservable - which is
one-directional and cannot cost pack energy. That is the backstop SAFETY-18 could
not be: its alarm arrives at 300 s of a 900 s quarter and commands nothing. The
frozen term is freeze.looks_frozen() itself, on this cycle's standing command.

THE CEILING IS peak_cap_w, RAISED ONLY BY AN OBSERVED READING. NO_RECORD and
NOT_OBSERVED both leave it at the cap, so an unreadable peak store makes the
guard stricter and never looser. The gate is the reading's STATE, not whether a
number happens to be attached: today a `peak_w is not None` test behaves
identically, and depending on that coincidence is how a future last-known-peak
field would raise the ceiling off a read that failed. headroom_w() is
deliberately not consumed - cap minus peak turns a zero peak into FULL freedom.

TWO DEFECTS FOUND BUILDING IT, both in the interaction rather than the
arithmetic, and both caught by running the thing rather than by reading it:

  * A LIMIT does not out-vote another LIMIT. arbiter.resolve() applies every
    limit at or above the winner's priority and takes the most restrictive, so
    the peak floor (lo >= 0) and the maintenance charge-only shaping (hi <= 0)
    resolved to a CONTRADICTION and 0 W - the battery parked in the exact quarter
    it should shave. Fixed by suppression, not priority: main.py drops the
    maintenance shaping while the guard is engaged, which is what that branch
    already did for the optional peak_forecast_entity - a key empty on a default
    install, so until now the suspension could not fire on the site that needed
    it.
  * Thresholding `excess > 0` released the claim the instant it began working,
    producing seventeen engage/release cycles in one 900 s quarter and leaving
    that quarter 49 W over the limit it had spent fifteen minutes holding. That
    is 10.2's oscillation. The threshold is now the floor itself, which is the
    same arithmetic read as a level rather than as a switch.

PeakTracker.project() no longer reads a private name with a default.
getattr(averager, "_last_net", 0.0) failed quiet AND disarming - a rename credits
0 W held, the projection reads low, the money guard does not engage.
QuarterAverager.held_net_w is a documented public property now, read without a
default, and Projection carries it. TEST-13 item 4.

NO NEW OPTION AND NO FOURTH DEFAULTS SITE. The ceiling is peak_cap_w, the
coverage threshold is meter_max_age_s, the freeze predicate is meter_freeze_s,
and the achievable discharge comes from max_w and the device rating. config.yaml
and validate.py are untouched; 14's capacity_peak_limit_kw stays declined. On
meter_source: off there are no telegrams, so the guard does not run at all and
the status page says NOT COVERED - running it there blinded it permanently and
stopped every legacy install from charging, which is what the first cut did until
test_clamp.py's export case caught it.

test_peakguard.py: eight parts, all figures derived from the shipped config.yaml
and the committed captures. Part 8 runs seven one-line defeats of the guard and
reports which check bites; six do, and the seventh is reported as NOT caught,
because max(cap, peak) makes a zero peak the strictest ceiling there is and there
is nothing left to catch.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_015VXjA3LWccN1rJsk3okyPC
This commit is contained in:
glenn schrooyen
2026-08-30 23:05:05 +02:00
co-authored by Claude Opus 5
parent 0dbd485b5a
commit 616b62d3e9
7 changed files with 1940 additions and 14 deletions
+68 -7
View File
@@ -439,6 +439,11 @@ maintenance schedule.
#### Capacity-tariff exposure of the grid-following loop
⚠️ **This section described the exposure BEFORE SAFETY-07. The loop is now
capped — see "The capacity-peak guard" below — and what follows is kept because it
is still the clearest statement of WHAT is being guarded and why the number is
worth what it is.**
⚠️ **`peak_cap_w` caps MAINTENANCE charging. It does not cap the loop.** The
grid-following loop is bounded by `max_w` and by the device rating, and by
nothing else. That is deliberate — the loop exists to *reduce* what crosses the
@@ -463,16 +468,72 @@ What exists today, and what does not:
|---|---|
| `max_w` bounds the magnitude | ✅ — but the exposure IS the magnitude |
| Maintenance charging capped under `peak_cap_w` | ✅ |
| **Loop capped under `peak_cap_w`** | ❌ — not built. This is SAFETY-07 |
| **Loop capped under `peak_cap_w`** | ✅ — SAFETY-07, on every `meter_source` but `off` |
| Frozen meter detected | ✅ on `homewizard_local` only, **alarm only** |
| Frozen meter *stopped* | ❌ — the alarm does not command anything |
| Frozen meter *stopped* | ✅ — SAFETY-07 forbids importing while the meter is frozen |
| SoC guard on the loop | ❌ — the BMS is the only energy backstop |
So the frozen-meter alarm below **narrows the window; it does not close it.** On
a capacity-tariff site where an unattended runaway is unacceptable, the mitigation
today is operational: set `max_w` no higher than the loop actually needs (the
tuning was measured at 2000 W and a 1.78 kW load step is tracked fine there), fit
the e-stop, and watch for the alarm.
On the legacy `meter_source: off` path there are no P1 telegrams, so there is no
quarter-hour average to guard, and the status page says **NOT COVERED**. There
the mitigation is still operational: set `max_w` no higher than the loop actually
needs (the tuning was measured at 2000 W and a 1.78 kW load step is tracked fine
there), fit the e-stop, and watch for the alarm.
### The capacity-peak guard
**What it does.** Every cycle the add-on projects the open quarter to its
end-of-interval average — from P1 telegrams only, never from the command — and
compares it to a ceiling. Over the ceiling it files one claim: a **lower bound on
the setpoint**, at `P_PEAK`. That single shape is both behaviours §10.1 asks for:
a hard clamp on charging while the bound sits above the standing charge, and
pre-emptive discharge while it sits above zero. It can never cap discharge or
export, because a floor cannot.
**The number.** `excess = 900 × (projected − ceiling) ÷ seconds remaining`, and
the floor is the **measured** battery power plus that. The 900/remaining factor
is the design rather than an accident: it is 1.0 at the top of the quarter and
grows, so the guard is gentlest when its projection rests on the least evidence
and becomes aggressive only once the quarter is nearly measured.
**The ceiling** is `peak_cap_w`, raised to the month's banked peak when that
already stands higher — once a month's bill is set at 5013 W, holding later
quarters to 3500 W buys nothing and costs real charging. **That relaxation is
granted only by an OBSERVED reading:** a peak store that cannot be read leaves the
ceiling at the cap, so a broken instrument makes the guard stricter, never looser.
**When it cannot see, it forbids importing.** Three states are not evidence and
are checked before the projection is graded: no open quarter (a fresh averager
projects a confident 0 W, which is under every ceiling there is), a meter gap
longer than `meter_max_age_s`, and SAFETY-18's frozen-meter conjunction. In all
three the claim becomes a floor of **0 W**. That is the backstop for the frozen
meter: the alarm arrives at `meter_freeze_s` (300 s) of a 900 s billing quarter
and commands nothing, and this stops the import.
**It trips, where the freeze detector only notifies,** and the captures are why.
On the healthy reference day (2026-08-23) it engages on **zero** of 95 quarters.
The action is level-triggered and unlatched — re-derived from a fresh projection
every cycle, released the instant the projection drops back — so a false
engagement costs one cycle of discharge rather than a parked battery. And it is a
LIMIT, so every stop in the watchdog table still outranks it.
**Replayed on 2026-08-20**, the day the vendor controller failed: the billed
quarter measured **5029.8 W**, above the inverter's own 5000 W rating, and the
guard brings it to **3485 W** — under the soft limit, without ever asking for more
than the inverter can give. Across both committed days the quarters under the
limit go from 189/190 to 190/190. Two days is not thirty and does not close AC 3;
it is the comparison two days can support.
**What it alarms on is saturation, not engagement.** An engagement is an ordinary
control action and goes to the action log and the status page. A *saturated*
guard — asking for everything the inverter has while the quarter is still
projected over — raises one notification (`goodwe_peak_saturated`), because that
is the one state where the money will be spent and shedding load is the only
thing left that changes the bill.
**No new option.** The ceiling is `peak_cap_w`, which already shipped. The
coverage threshold is `meter_max_age_s`, the freeze predicate is
`meter_freeze_s`, and the achievable discharge comes from `max_w` and the device
rating — every one of them a key that already exists.
### The winding-loop alarm (the output clamp)