SAFETY-07: cap the loop before it sets the month's billed capacity peak
checks / unit (pull_request) Successful in 3m7s
checks / unit (pull_request) Successful in 3m7s
TARIFF-01 measured the quarter and said the consumer would be this card. It is
one new module, app/peakguard.py, and one new claim.
THE MECHANISM. Every cycle the guard projects the open 900 s block to its
end-of-interval average - from P1 telegrams only, never from the command - and
compares it to a ceiling. Over the ceiling it files ONE arbiter claim: a lower
bound on the setpoint at P_PEAK. That single shape is both behaviours 10.1 asks
for, a hard clamp on charging and pre-emptive discharge, and it cannot cap
discharge or export, because a floor cannot. 9.1's asymmetry becomes a property
of the object instead of a rule to remember.
excess = 900 x (projected - ceiling) / seconds remaining
floor = MEASURED battery power + excess
The 900/remaining gain is 1.0 at the top of the quarter and grows, so the guard
is gentlest where its projection rests on the least evidence. The floor is sized
from delivered battery power, not the standing command: a floor built on intent
re-adds its own unmet ask every cycle and winds to the rail whenever the inverter
fails to follow, and test_peakguard.py part 1 shows the two diverging.
IT TRIPS, AND THE CAPTURES DECIDED THAT. On the healthy reference day it engages
on zero of 95 quarters. The action is level-triggered, unlatched and re-derived
every cycle, so a false engagement costs one cycle of discharge rather than a
parked battery - the cost SAFETY-18 could not bound and this one can. Replayed on
2026-08-20 the billed quarter goes from 5029.8 W, above the inverter's own 5000 W
rating, to 3485 W, under the soft limit and without saturating. Quarters under
the limit across both committed days: 189/190 -> 190/190. Two days is not thirty
and AC 3 remains TARIFF-01's open item.
BLINDNESS IS CHECKED BEFORE THE PROJECTION IS GRADED, and it is a different
action. A fresh averager projects a confident 0 W, which is under every ceiling
there is; a meter gap longer than meter_max_age_s makes the projection read LOW;
a frozen meter reading export projects 0 W at full coverage. All three become a
floor of 0 W - no importing while the billed quantity is unobservable - which is
one-directional and cannot cost pack energy. That is the backstop SAFETY-18 could
not be: its alarm arrives at 300 s of a 900 s quarter and commands nothing. The
frozen term is freeze.looks_frozen() itself, on this cycle's standing command.
THE CEILING IS peak_cap_w, RAISED ONLY BY AN OBSERVED READING. NO_RECORD and
NOT_OBSERVED both leave it at the cap, so an unreadable peak store makes the
guard stricter and never looser. The gate is the reading's STATE, not whether a
number happens to be attached: today a `peak_w is not None` test behaves
identically, and depending on that coincidence is how a future last-known-peak
field would raise the ceiling off a read that failed. headroom_w() is
deliberately not consumed - cap minus peak turns a zero peak into FULL freedom.
TWO DEFECTS FOUND BUILDING IT, both in the interaction rather than the
arithmetic, and both caught by running the thing rather than by reading it:
* A LIMIT does not out-vote another LIMIT. arbiter.resolve() applies every
limit at or above the winner's priority and takes the most restrictive, so
the peak floor (lo >= 0) and the maintenance charge-only shaping (hi <= 0)
resolved to a CONTRADICTION and 0 W - the battery parked in the exact quarter
it should shave. Fixed by suppression, not priority: main.py drops the
maintenance shaping while the guard is engaged, which is what that branch
already did for the optional peak_forecast_entity - a key empty on a default
install, so until now the suspension could not fire on the site that needed
it.
* Thresholding `excess > 0` released the claim the instant it began working,
producing seventeen engage/release cycles in one 900 s quarter and leaving
that quarter 49 W over the limit it had spent fifteen minutes holding. That
is 10.2's oscillation. The threshold is now the floor itself, which is the
same arithmetic read as a level rather than as a switch.
PeakTracker.project() no longer reads a private name with a default.
getattr(averager, "_last_net", 0.0) failed quiet AND disarming - a rename credits
0 W held, the projection reads low, the money guard does not engage.
QuarterAverager.held_net_w is a documented public property now, read without a
default, and Projection carries it. TEST-13 item 4.
NO NEW OPTION AND NO FOURTH DEFAULTS SITE. The ceiling is peak_cap_w, the
coverage threshold is meter_max_age_s, the freeze predicate is meter_freeze_s,
and the achievable discharge comes from max_w and the device rating. config.yaml
and validate.py are untouched; 14's capacity_peak_limit_kw stays declined. On
meter_source: off there are no telegrams, so the guard does not run at all and
the status page says NOT COVERED - running it there blinded it permanently and
stopped every legacy install from charging, which is what the first cut did until
test_clamp.py's export case caught it.
test_peakguard.py: eight parts, all figures derived from the shipped config.yaml
and the committed captures. Part 8 runs seven one-line defeats of the guard and
reports which check bites; six do, and the seventh is reported as NOT caught,
because max(cap, peak) makes a zero peak the strictest ceiling there is and there
is nothing left to catch.
Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_015VXjA3LWccN1rJsk3okyPC
This commit is contained in:
co-authored by
Claude Opus 5
parent
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commit
616b62d3e9
@@ -439,6 +439,11 @@ maintenance schedule.
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#### Capacity-tariff exposure of the grid-following loop
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⚠️ **This section described the exposure BEFORE SAFETY-07. The loop is now
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capped — see "The capacity-peak guard" below — and what follows is kept because it
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is still the clearest statement of WHAT is being guarded and why the number is
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worth what it is.**
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⚠️ **`peak_cap_w` caps MAINTENANCE charging. It does not cap the loop.** The
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grid-following loop is bounded by `max_w` and by the device rating, and by
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nothing else. That is deliberate — the loop exists to *reduce* what crosses the
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@@ -463,16 +468,72 @@ What exists today, and what does not:
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|---|---|
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| `max_w` bounds the magnitude | ✅ — but the exposure IS the magnitude |
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| Maintenance charging capped under `peak_cap_w` | ✅ |
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| **Loop capped under `peak_cap_w`** | ❌ — not built. This is SAFETY-07 |
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| **Loop capped under `peak_cap_w`** | ✅ — SAFETY-07, on every `meter_source` but `off` |
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| Frozen meter detected | ✅ on `homewizard_local` only, **alarm only** |
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| Frozen meter *stopped* | ❌ — the alarm does not command anything |
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| Frozen meter *stopped* | ✅ — SAFETY-07 forbids importing while the meter is frozen |
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| SoC guard on the loop | ❌ — the BMS is the only energy backstop |
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So the frozen-meter alarm below **narrows the window; it does not close it.** On
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a capacity-tariff site where an unattended runaway is unacceptable, the mitigation
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today is operational: set `max_w` no higher than the loop actually needs (the
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tuning was measured at 2000 W and a 1.78 kW load step is tracked fine there), fit
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the e-stop, and watch for the alarm.
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On the legacy `meter_source: off` path there are no P1 telegrams, so there is no
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quarter-hour average to guard, and the status page says **NOT COVERED**. There
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the mitigation is still operational: set `max_w` no higher than the loop actually
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needs (the tuning was measured at 2000 W and a 1.78 kW load step is tracked fine
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there), fit the e-stop, and watch for the alarm.
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### The capacity-peak guard
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**What it does.** Every cycle the add-on projects the open quarter to its
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end-of-interval average — from P1 telegrams only, never from the command — and
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compares it to a ceiling. Over the ceiling it files one claim: a **lower bound on
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the setpoint**, at `P_PEAK`. That single shape is both behaviours §10.1 asks for:
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a hard clamp on charging while the bound sits above the standing charge, and
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pre-emptive discharge while it sits above zero. It can never cap discharge or
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export, because a floor cannot.
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**The number.** `excess = 900 × (projected − ceiling) ÷ seconds remaining`, and
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the floor is the **measured** battery power plus that. The 900/remaining factor
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is the design rather than an accident: it is 1.0 at the top of the quarter and
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grows, so the guard is gentlest when its projection rests on the least evidence
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and becomes aggressive only once the quarter is nearly measured.
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**The ceiling** is `peak_cap_w`, raised to the month's banked peak when that
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already stands higher — once a month's bill is set at 5013 W, holding later
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quarters to 3500 W buys nothing and costs real charging. **That relaxation is
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granted only by an OBSERVED reading:** a peak store that cannot be read leaves the
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ceiling at the cap, so a broken instrument makes the guard stricter, never looser.
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**When it cannot see, it forbids importing.** Three states are not evidence and
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are checked before the projection is graded: no open quarter (a fresh averager
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projects a confident 0 W, which is under every ceiling there is), a meter gap
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longer than `meter_max_age_s`, and SAFETY-18's frozen-meter conjunction. In all
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three the claim becomes a floor of **0 W**. That is the backstop for the frozen
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meter: the alarm arrives at `meter_freeze_s` (300 s) of a 900 s billing quarter
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and commands nothing, and this stops the import.
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**It trips, where the freeze detector only notifies,** and the captures are why.
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On the healthy reference day (2026-08-23) it engages on **zero** of 95 quarters.
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The action is level-triggered and unlatched — re-derived from a fresh projection
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every cycle, released the instant the projection drops back — so a false
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engagement costs one cycle of discharge rather than a parked battery. And it is a
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LIMIT, so every stop in the watchdog table still outranks it.
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**Replayed on 2026-08-20**, the day the vendor controller failed: the billed
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quarter measured **5029.8 W**, above the inverter's own 5000 W rating, and the
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guard brings it to **3485 W** — under the soft limit, without ever asking for more
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than the inverter can give. Across both committed days the quarters under the
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limit go from 189/190 to 190/190. Two days is not thirty and does not close AC 3;
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it is the comparison two days can support.
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**What it alarms on is saturation, not engagement.** An engagement is an ordinary
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control action and goes to the action log and the status page. A *saturated*
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guard — asking for everything the inverter has while the quarter is still
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projected over — raises one notification (`goodwe_peak_saturated`), because that
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is the one state where the money will be spent and shedding load is the only
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thing left that changes the bill.
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**No new option.** The ceiling is `peak_cap_w`, which already shipped. The
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coverage threshold is `meter_max_age_s`, the freeze predicate is
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`meter_freeze_s`, and the achievable discharge comes from `max_w` and the device
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rating — every one of them a key that already exists.
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### The winding-loop alarm (the output clamp)
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